Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The feeding of siliceous copper ores through a series of small hoppers
situated in the roof, near to the walls, has lately been introduced
with a view to protecting the furnace sides from the corrosive action
of the slag, and to exposing a suitable siliceous flux to this
material. This appears to have fulfilled its purpose to some extent,
but various difficulties have been encountered in practice, especially
the tendency for the cold added material to form floaters, which
require limestone additions in order that they may be fluxed off; and
the cooling effects and leakages through the openings have also given
trouble.
8. _Modified Constructional Details._—In addition to the increased
size of fire-box, hearth, and flues, and to the necessity for very
heavy staying in order to keep the enormous arch in permanent shape,
which are characteristic of modern practice, the construction of modern
furnaces involves the building of a suitable hearth to carry the heavy
burden of hot and fluid matte which is stored in the furnace.
It was formerly considered correct practice, in the smaller types of
furnace, to construct the hearth over a vault, in order to keep the
underside cool and thus prevent the corrosion and eating away of the
siliceous bottom by the oxidised charges, during the process of melting
down. In modern practice it is absolutely essential to work with a
perfectly solid structure.
[Illustration: Fig. 25.—Skimming Reverberatory Furnace, Anaconda.]
[Illustration: Fig. 26.—Transverse Section of Modern Reverberatory
Furnace, Anaconda, indicating Foundations, Hearth, and Bracing.]
(_a_) Because the hearth must be kept as hot as possible, so as to
ensure rapid melting of the charge and maintain the products in a
perfectly fluid condition. Any circumstance tending to cool the hearth
is rigorously avoided, this being the contrary of the older practice.
The protective influence of the heated matte-pool in modern work
preserves the bed from the corroding effects of fresh oxidised charges,
and in consequence, the maximum degree of heat can with safety be
maintained on the furnace hearth.
(_b_) The enormous weight of charge and the heavy arch and walls demand
the strongest possible foundations and support.
[Illustration: Fig. 27.—Reverberatory Furnace under Construction.]
In building modern reverberatories, the foundation for the hearth is
constructed of solid masonry or brickwork, or as at Anaconda, of a
solid bed of slag, some 24 inches in depth, run in from an adjacent
furnace. The I-beams used for carrying the bracing are erected in a
surrounding trench, and a further quantity of slag (4 feet thick by 2
feet deep) is run in, thus yielding a perfectly rigid and impervious
foundation (Fig. 26). On the top of this slag-foundation is built a
layer, 12 inches thick, of silica bricks, and upon this, the actual
working bottom of the furnace is constructed.
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