Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
This bottom is now put in also in a manner different to the older
practice, and excellent results have accrued from the change.
The old method of constructing sand bottoms consisted of putting in
the beds of sand, layer by layer, and thoroughly fritting each one
before the addition of the next: in modern practice, it is found that
proper consolidation is not attained with beds of the enormous area now
employed, when the bottom is constructed in such layers.
The present method of working the reverberatory furnace is not to
drop the charge on to the sand hearth at all, but into the deep
pool of matte, and the sand-hearth is regarded more as a convenient
foundation for the support of this liquid working-bed, on account of
its constituting a cheap non-conducting and fire-proof material which
is unaffected by the materials resting upon it. It was found, however,
on commencing this matte-pool practice, that the older method of
putting in the bottom in successive sand layers was not suitable for
this work; after a little wear, the beds became raised in layers, this
being especially the case if any holes happened to be eaten through
in places. Moreover, the large weight of matte tended to find its way
down between the layers and raise them up bodily, or else it worked
down at the edges of the hearth and side walls, and either broke out
underneath the former or through the latter. When it was ascertained
that liquid matte itself had no corrosive action on the siliceous
hearth if the latter be kept constantly covered, and that the causes of
breakouts were principally due to mechanical weaknesses, it required
only improvements in design and construction in order to avoid them.
This is now attained by constructing the bed in a compact and perfectly
massive form, and is best accomplished by putting in the whole layer
of 26 inches of sand at once, and firing as hard as it is possible for
the brickwork to stand. The method has met with exceptional success in
practice, rigid and impervious hearths are obtained; it being found
that less than 1 inch has worn off the bed after two years’ working.
[Illustration: Fig. 28.—Sectional Plan and Elevation of Reverberatory
Furnace at Anaconda.]
=Large Reverberatory Furnaces: Details of Construction.=—The large
furnaces at Anaconda were the first of the modern type to be
constructed, they have met with enormous success in practice and
constitute the standard form. Similar furnaces are now in operation
or under construction at many of the large modern camps, and are of
similar design and construction.
The _hearth_ is 102 to 116 feet long by 19 feet wide.
_Grate_, 16 feet by 8 feet = 128 square feet grate area.
Ratio of hearth to grate area is 16 : 1.
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