Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
It was mentioned that in the open-hearth process the furnace is always
hotter than the metal which it contains and that the heat which can be
put into the steel is limited by the ability of the refractories of
which the roof and side walls are made to withstand melting. In the
Bessemer process the metal is hotter than the furnace because the heat
is generated by combustion of certain of the metalloids contained in the
metal itself. As metal for castings must be very hot and fluid the
Bessemer process is very satisfactory for the making of steel for
castings.
[Illustration:
A 30–TON BASIC OPEN-HEARTH FURNACE TAPPING
The overflow from the ladle into the pit is slag.
]
It has, also, the advantage of “elasticity.” The supply of metal is
practically continuous and one furnace can make from one to eighteen or
even more heats on day turn only and be shut down for the night turn or
longer and then started again without such loss as would result from the
shutting down of an open-hearth furnace with regenerators.
For the making of metal for steel castings, very small-sized Bessemer
converters are used which make from one to three tons of metal per blow.
Some converters of as little as one-half ton capacity are being used.
While some are of the “bottom-blown” type already described, the
majority are what are called “surface-blown” or “side-blown.” In these,
from four to eight round tuyères, about one and one-half inches in
diameter each, pierce the brick or ganister lining just above the
surface of the bath. They slope downward a little toward the bath so
that when the converter is tipped to its upright or blowing position the
air blast will strike the adjacent edge of the metal and blow across its
surface. This three or four pounds per square inch of air blast keeps
the metal in circulation, meanwhile burning out its silicon, manganese,
and carbon, just as it does in the larger bottom-blown converters.
Surface-blown give hotter metal than do bottom-blown converters and very
fine steel castings are made from their metal. For these converters,
which are practically all acid-lined (i.e., with silica or clay brick or
ganister), metal low in phosphorus and sulphur is regularly drawn from a
cupola specially run for the purpose.
[Illustration:
SMALL SIDE-BLOWN CONVERTER MAKING STEEL FOR CASTINGS
]
The remaining recognized type of furnace for steel for castings is the
comparatively new electric furnace.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account