Non-technical chats on iron and steel, and their application to modern industry — John Shaqi
Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The boundary lines of the crystals or grains may be plainly seen. Each
grain should show practically white. The dark parallel lines, the dots,
and the grayish portions result from inequalities in the polishing and
etching.
[Illustration:
No. 1d. SECTION OF WROUGHT IRON CUT LENGTHWISE OF THE BAR. BLACK
PATCHES AND FILAMENTS ARE “SLAG” OR “CINDER”
]
After noting the appearance of photomicrograph No. 99b, which is of a
nearly pure iron, one need have no difficulty in realizing that pig iron
and the steels are alloys and not simple metals. The truth is that of
all alloys some of the well-known iron products which we are studying
are by far the most complicated, much more so than are the nonferrous
alloys, which include the brasses, bronzes, babbitts, German silver,
etc.
[Illustration:
PHYSICAL TEST ROOM WHERE 15,000 SPECIMENS ARE TESTED EACH YEAR
]
This should not worry us, however, for we shall not attempt to follow
them into their complications.
[Illustration:
No. 3b. STEEL CONTAINING .10 PER CENT OF CARBON. THE CARBON IS IN THE
BLACK PATCHES
]
The important point just now is to observe the crooked black flakes of
crystalline graphite in this photomicrograph No. 198. It is largely
because of these flakes of brittle, soft graphite that pig iron and the
cast irons are so fragile. One has no difficulty in realizing that these
flakes, which cut in every direction through the metal, make it
structurally weak, especially toward a sudden blow.
No. 1d shows a typical section of _wrought iron_ cut lengthwise of the
rolled bar. It will be noted that, as in photomicrograph No. 99b, there
are no graphite flakes.
In the process of wrought iron manufacture practically all of the carbon
of the original pig iron is burned out, leaving little besides the iron
itself and some viscous cinder or slag. In the rolling or hammering out
of the resulting white-hot “bloom,” the slag enclosures which remain
after the squeezing process are extended lengthwise through the bar.
Upon observing with the microscope any prepared section of wrought iron
which has been cut lengthwise of the bar the filaments of slag may be
plainly seen, all parallel or practically so. When such filaments of
slag can be discerned in a longitudinal section it is practically an
absolute indication that the material in question is wrought iron.
[Illustration:
No. 22c. STEEL WITH .50 PER CENT OF CARBON
]
[Illustration:
No. 36a. STEEL WITH 1.98 PER CENT OF CARBON
]
Photomicrograph No. 3b is that of _mild steel_ containing .10 per cent
(⅒ per cent) of carbon. Here we have neither the graphite flakes of No.
198 nor the slag filaments of No. 1d. We can plainly see the boundary
lines of the grains. The irregular dark patches which are evenly
distributed throughout are the defining features of steel. In what might
be called a chemical-mechanical combination, these dark patches contain
all of the small percentage of carbon which gives to carbon steel its
definite properties.
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