Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
During the manufacture of this alloy all but a small amount of carbon is
eliminated by burning it out, as happens with wrought iron. But the
steel is _molten_ or _fluid_ when finished and the slag which has been
formed floats on top and is also eliminated, which does not occur with
wrought iron, which is thick and pasty at its finishing temperature.
[Illustration:
No. 74. GRAY CAST IRON. THE CROOKED BLACK LINES ARE GRAPHITE FLAKES
]
Therefore, steel contains no graphite and no slag but has only the small
percentage of carbon which was purposely put back to give to it its
valuable properties.
[Illustration:
No. 92d. SEMI-STEEL, A STRONGER GRAY CAST IRON
]
Photomicrograph No. 22c is typical for steel which contains .50 per cent
(½ per cent) of carbon. The irregular patches containing the carbon are
much larger and more frequent. It will be seen, therefore, that through
metallography the various iron alloys, to a considerable extent, may be
analyzed as well as classified.
Photomicrographs Nos. 74 and 92d represent soft and stronger grades of
ordinary _gray cast iron_ respectively. It will be noted at once that
both much resemble pig iron in structure, as of course they should, for
simple remelting in the cupola does not effect much modification in
composition or structure.
Occasionally castings are made from molten iron direct from the blast
furnace, but such practice is not very satisfactory and is little done.
It forms probably the only exception to the statement made above that
pig iron has no useful purpose in the commercial world except as
something to be transformed by some refining process into another
material.
[Illustration:
No. 132. GRAY CAST IRON 200 YEARS OLD
]
[Illustration:
No. 109. MALLEABLE CAST IRON BEFORE ANNEALING
]
The remelting for the well-known cast iron is usually of such selected
brands of pig iron and cast scrap as will produce cast iron best adapted
to the purposes intended. The resulting alloy still contains 3 per cent
or 3½ per cent of carbon.
No. 132 is interesting. It is a photomicrograph of a piece of cast iron
which is approximately 200 years old. From the standpoint of the
metallurgist it is the same as other photomicrographs of cast iron, the
difference in appearance resulting probably from casting conditions,
etc.
_Malleable cast iron_ is made much as is gray cast iron except that it
is brought to such a composition that sections of castings made from the
melt show a white fracture when broken. Castings of gray iron of course
show a gray fracture. The former are extremely hard and are as brittle
as glass until they have gone through a careful long anneal or heat
softening process. By maintaining them at cherry-red heat away from air
for sixty hours or more and cooling slowly, they become “malleable”;
i.e., not brittle at all but capable of considerable distortion without
cracking.
[Illustration:
No. 35. MALLEABLE CAST IRON ANNEALED
]
Public-domain text, read in full here on John Shaqi.
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