Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Cars of coke, limestone, fluorspar, etc., are inspected, analyzed and
treated in the same way, so that nothing is left to guess work. The
compositions as determined by the laboratory serve not only as the basis
for acceptance or rejection, but the analyses of accepted materials are
forwarded at once to the metallurgists, who from them figure the
mixtures to be used in the cupolas.
Having great stocks of analyzed raw materials in the labeled bins in the
receiver building, the metallurgists who supervise the mixing and
melting of the iron determine by mathematical calculation just what
irons and how much of each must be taken to give molten iron of the best
composition and properties for the castings.
[Illustration:
TITRATING THE SULPHUR
Sulphur is evolved from the drillings as a gas (hydrogen sulphide).
This is absorbed in a solution of chloride of zinc. The amount of
sulphur is measured by slowly running in from a burette a solution
of iodine of very accurately known strength. The iodine unites with
the sulphur compound as long as any of the latter remains, but the
first drop added thereafter turns blue the whole solution because of
the reaction of the excess of iodine with starch paste that has been
added previously as an indicator. Accuracy is about .005 per cent of
sulphur.
]
The total iron materials charged must have a definite amount of silicon,
of manganese, of phosphorus and of carbon. For a 4,000–pound charge for
soft cast iron, for instance, the total silicon in the materials which
make up the charge must be somewhere near 118 pounds, the manganese and
the phosphorus about 30 pounds each. The usual losses of these materials
through oxidation are known, of course, and sufficient excess has been
allowed that the desired final composition will result.
[Illustration:
TITRATING PHOSPHORUS
A yellow precipitate containing the phosphorus is filtered out on
filter paper. It is redissolved in alkali and titrated with a
standard solution of nitric acid, similarly to the sulphur. The
solution in the flask turns pink with the first drop added after the
phosphorus has been measured.
]
On several scales which are regularly inspected and kept carefully
adjusted, the weighers weigh out the prescribed quantities of the raw
materials. “Buggies” holding nearly one ton each are loaded in turn with
coke, with proper amounts of pig iron, cast iron scrap, sprues from the
foundry castings of the preceding day, and a proper weight of limestone
flux. Each charge of two tons of iron requires four buggies for its
transportation from the raw-material bins and scales to the cupolas.
Public-domain text, read in full here on John Shaqi.
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