DYEING BY THE INDIGO VAT.
_The Copperas Vat_.—For dyeing cotton, the method of reduction found
by experience to be the most convenient and practical is founded upon
the action of the hydrate of the protoxide of iron in the presence of
lime. The hydrated protoxide of iron is obtained from sulphate of iron
(green vitriol, or copperas) with freshly burned lime. Certain
precautions should be observed in the use of these materials. The
copperas used for the preparation of these vats should be free from
sulphate of copper, because the oxide of copper which would be formed
in the vats rapidly oxidizes the reduced indigo, and causes its
precipitation in the bath. The copperas ought not to contain red oxide
of iron, nor sulphate of alumina. The coppery or oxidized vitriol may
be purified by boiling the solution with pieces of iron, which
precipitates the iron and neutralizes the oxide. The lime ought to be
pure, containing no magnesia; when slacked lime has been exposed to
the air, even for a short time, it absorbs carbonic acid, and becomes
converted into chalk. The lime, therefore, should always be newly
slacked. The ingredients, then, of a copperas vat are water, pure or
purified green vitriol, indigo ground into a homogeneous impalpable
paste, and pure and freshly slacked lime. The proportions used in
different establishments are exceedingly variable. Those which answer
for a laboratory vat, or a small vat used for precipitating the white
indigo immediately for printing, are: indigo, one part; sulphate of
iron, two parts; slacked lime, three parts. These proportions are not
enough for the large vats used in dyeing pieces. In them it is
necessary to make the quantities of lime and sulphate of iron larger
than the theory of the vat requires. The excess of lime and hydrate of
iron serve the purpose, whenever the vat is stirred, to repair the
losses of indigo caused by its oxidation from contact with the air.
Schutzenberger gives the proportions generally used by the dyers of
France, as follows:—
Indigo 1 part.
Crystallized sulphate of iron 3 „
Freshly slacked lime 3 „
Others, he says, use more lime than copperas, as in the following
proportion:—
Indigo 2 parts.
Sulphate of iron 5.5 „
Quicklime 6.5 „
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