The indigo is now totally destroyed, and the
contents of the vat may be thrown away. No further addition of woad is
required after the introduction of the quantity taken in first setting
the vat, the fermentation being kept up by adding daily about four
pounds of bran with one quart or three quarts of lime. Indigo is also
added daily for about three or four months. The vat is then used for
the purpose of dyeing light shades, until the indigo contained in it
is quite exhausted, and its contents are then thrown away.”
This author adds: “Woollen cloth, before being dyed, is boiled in
water for one hour, then passed immediately under cold water. If it be
suffered to lie in heaps after being boiled it undergoes some change,
which renders it afterwards incapable of taking up color in the vat.
In dyeing, the cloth is placed on a net-work of rope attached to an
iron ring, which is suspended by four iron chains to a depth of about
three feet beneath the surface of the liquor. The cloth is stirred
about in the liquor by means of hooks for about twenty or thirty
minutes. It is then taken out and well wrung. It now appears green,
but, on being unfolded and exposed to the air, rapidly becomes blue.
When the vat has an excess of lime the cloth has a dark green color
when taken out. It is then passed through hot water, and dipped again
if a darker shade is required.”
_The Indian Vat_.—This presents much analogy to the woad vat, as the
fermentation of vegetable matters effects the transformation of the
indigo-blue. According to Dr. Calvert, the Indian vat, probably so
called from its origin in the East, is taking the place in England of
the old woad vat for dyeing wool and woollens. He describes its
preparation as follows: 8 lbs. of powdered indigo is added to a bath
containing 3½ lbs. of bran, 3½ lbs. of madder, and 12 lbs. of potash,
which is maintained for several hours at a temperature of 200° F. It
is then allowed to cool to 100° F., when fermentation ensues. After
about forty-eight hours the indigo is rendered soluble, being reduced
by the decomposition of the sugar and other products contained in the
bran and the madder root during the process of fermentation. The
distinguishing feature of this vat is the use of _potash_. The Indian
or potash vats are spoken of by the best authorities as more easy to
manage than the woad vat. They are less subject to accidents, and
yield their coloring material more readily to the fibre, while three
times as much wool can be dyed in the same time. On the other hand,
they do not last so long, and require to be renewed at the end of
twenty-five or thirty days. Besides, the fibres dyed in the potash vat
have a darker shade than those dyed in the woad vat, owing to the
large quantity of the coloring matter of the madder dissolved by the
potash, which becomes fixed on the stuff with the indigo-blue.
Public-domain text, read in full here on John Shaqi.
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