The many inconveniences attending the use of wooden baths, which
necessitate the pouring of the liquor into a copper for the purpose of
giving it the necessary degree of heat, have led to the general
employment of copper vessels. These are fixed in brickwork, which
extends half way up their surface, whilst a stove is so constructed at
this elevation that the flame shall play around their upper part. By
this means the bath is heated and kept at a favorable temperature
without the liquor being obliged to be removed.
The potash vats are usually formed of conical-shaped coppers,
surrounded by a suitable furnace. These may be constructed with less
depth, inasmuch as there is less precipitation induced in the liquor.
By using steam for heating the vats, we might dispense with the
employment of copper vessels, and so return to those of wood.
The vats employed for dyeing wool are known under the names of the
pastel vat, the woad vat, the potash vat the tartar-lee vat, and the
German vat.
Pastel Vat.[11]—The first care of the dyer in preparing the vat should
be to furnish the bath with matters capable of combining with the
oxygen, whether directly or indirectly, and of giving hydrogen to the
indigo. We must, however, be careful to employ those substances only
which are incapable of imparting to the bath a color which might prove
injurious to the indigo. These advantages are found in the pastel, the
woad, and madder. This latter substance furnishes a violet tint when
brought into contact with an alkali, and by the addition of indigo it
yields a still deeper shade.
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[11] The distinction between pastel and woad is not very clear.
Schutzenberger says: “Pastel, woad, and satis tinctoria is a _plant_
of the family of the crucifera. It would seem, however, that the term
_pastel_ as used by the old French dyers is applied to the leaves of
the woad which have been fermented, formed into paste, and afterwards
into balls, and which contain much blue coloring matter. And the term
_woad_ as distinguished from _pastel_ is applied to the unfermented
plant.”
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In preparing the Indian vat, we ordinarily employ one pound of fine
madder to two pounds of indigo. The madder is here especially useful,
by reason of the avidity of some of its principles for oxygen.
The pastel vat, when prepared on a large scale, ordinarily contains
from 18 to 22 lbs. of indigo; 11 lbs. of madder would suffice for this
proportion, but we must also bear in mind the large quantity of water
which we have to charge with oxidizable matters. I have invariably
seen the best results from employing 22 lbs. to a vat of this size.
Bran is apt to excite the lactic fermentation in the bath, and should
therefore not be employed in too large a quantity; 7 to 9 lbs. will be
found amply sufficient.
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