Outspinning the Spider: The Story of Wire and Wire Rope — John Shaqi
Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
The cut ends of a diversified lot of wire ropes resemble, more than
anything else, the eccentric forms of snow flakes, in their regularity
and the grouping of their parts around a center. But there is nothing
haphazard about the formations. Even the core is figured in the number
of days it will add to the rope's life under varying conditions. The
wide difference in ropes consists not only in the materials employed,
which have much to do with their resistance to divers strains and the
manner of their use, but in skillful selection of sizes in the wire and
arrangement in the strands of which they are composed; again in the
distribution in the strands, the twists of the strands themselves and
the "lay" or manner in which these are twisted to make the rope. It is
all the result of careful calculation.
[Sidenote: THE CORE]
A paramount factor too is the core, in securing the maximum of wear.
Its mission, in most ropes, is not to add strength, but pliability, and
to serve as a cushion to absorb the impact which the strands make under
the tension of service. The fibre cores, for this reason, are usually
treated with some lubricant. In the majority of ropes hemp is used for
a core but in those intended for stationary service the core may be of
steel. This will add from seven to ten per cent to strength and very
largely to rigidity.
When we speak of wire rope most of us have a mental picture of a round
fabric, but there are flat ropes as well, for use in mines or quarries
where the haul is from great depths and twisting is to be avoided.
These are made in all widths and thicknesses, and are constructed by
placing several strands together, side by side, and sewing them
together with soft iron wire. But it is the round rope that supplies
the great demand.
[Sidenote: THE STRAND]
In considering rope, one may start with the strand. Strands, as may be
seen from the pictures of transverse sections of ropes, vary infinitely
in character, but always with a purpose. They are made up in ordinary
practice, of four, seven, twelve, nineteen or thirty-seven wires,
according to the work the rope is meant to do. In the rope mills you
come upon long, low "stranding machines," reaching down a long room and
carrying in horizontal arrangement, wide apart but in circular
formation, the wires that are to form the strand. At a point carefully
determined with reference to the strain on each wire, in order to
preserve uniformity, all these wires come together and pass through one
opening in a twisting machine which whirls them into a unit. The
finished strand is wound on bobbins.
The direction of the twist, whether to right or left, is of moment in
determining the character of the finished product.
[Sidenote: "STANDARD" OR GENERAL PURPOSE ROPE]
Public-domain text, read in full here on John Shaqi.
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