Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
"Standard rope," so called, the general purpose rope, is composed of
six wire strands and a hemp core, all being practically of the same
size; but to secure particular results the number of strands may be
four, five, eight, twelve or whatever may be desired. Already it will
be apparent that there is wide latitude in rope making for the exercise
of skill and the utilization of experimental record. This freedom in
selection and adjustment extends through almost every process. For
example, in the twists: when wires in the strands and strands in the
rope are twisted in the same direction, which ordinarily they are not,
the rope has what is known as a "Lang lay," after a rope man who
devised the system. The twist, whether in strand or rope, has distinct
effect in service. It may be long or short. If it is long the rope will
be stronger and more rigid, if short, it will gain in flexibility. When
it comes to the short twist rope, one sees the particular value of the
twisting tests which were applied and recorded away back in the wire
stage.
[Sidenote: TESTING THE ROPE]
It is singular, but it is true, that the aggregate strength of all the
wires that go to make up a rope cannot be retained in the rope, at
least in the laboratory on the testing machines. When the rope is
tested for breaking strength it is found that no sample will show more
than ninety per cent of the total, and the average is about eighty-two.
Part of this failure is due to the angle of wires in the strand, with a
resultant stress on wires in excess of applied load; therefore, the
greater the number of wires in the rope, the lower the efficiency. The
other reason is that the contiguous strands in the rope nick each other
under high tension, and so are weakened. This, however, may not be
important in ordinary working loads under service conditions. These
casual truths show with what multiplicity of tendencies the rope maker
has to deal in devising a product to give service and safety in the
often ticklish jobs it has to do, with great weights in hand, and human
lives at stake.
[Illustration: THE STEAM SHOVEL SHOVELS BY MEANS OF A WIRE ROPE]
Public-domain text, read in full here on John Shaqi.
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