Pigments, Paint and Painting: A practical book for practical menTerry, George
Science
Pigments, Paint and Painting: A practical book for practical men
Terry, George
Paint; Painting, Industrial; Pigments
When a stack is charged, the chamber containing it is enclosed. The tan
or dung within soon commences heating, and the heat soon causes the
acetic acid in the pots, and the water in the tan or dung, to rise in
vapour and penetrate the stack. Air is admitted to the stack through
openings left for that purpose, and carbonic acid is evolved from the
heated decomposing tan or dung, and this gas also penetrates the stack,
and the process of converting blue lead into the white lead gradually
proceeds, and the blue metal becomes corroded and incrusted with a
white crust or covering.
As to the exact chemical changes and combinations proceeding in the
working of a stack, differences of opinion exist, but we may fairly
conclude that the process resolves itself into this--first, the
formation of sub-acetate of lead, which, decomposed by the agency of
the carbonic acid gas, becomes reduced to the condition of normal
acetate by loss of a portion of its basic oxide of lead. The reduced
sub-acetate then again takes up an additional molecule of oxide of
lead, and is re-converted into its original subsalt state, to be again
attacked and reduced by the carbonic acid gas, and so on continually
during the working of the stack. It will be evident that the “nascent”
state of the various substances disengaged during the chemical changes
which are proceeding in the stack is an important factor in this
process, and must be taken into account in considering the philosophy
of the operation.
It will also be evident that the mode of proceeding in white lead
making by the stack process is most crude and clumsy, and a most
uncertain method, one governed by rule of thumb, and, by no element of
certainty or science. White lead makers, as a rule, know nothing of the
chemistry of their subject. This absence of chemical knowledge of the
subject, by those who are engaged in this manufacture, may explain the
curious circumstance that for hundreds of years this industry has been
pursued in the same old-fashioned and uncertain way, and the stack,
or Dutch process, still holds its ground and displays little or no
advance in knowledge or improvements in its method of proceeding, even
in the present age of precision in almost every branch of manufacture.
The uncertainty of the stack process is shown most clearly in this:
That stacks may work and some do not work. In the latter case all the
time and labour spent in forming the stacks, and all the acid they
contained, is lost.
No amount of foresight will avail to determine beforehand which stack
shall accomplish the conversion of its contained metallic lead, and
which will not.
Public-domain text, read in full here on John Shaqi.
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