‘The mould is made in two parts, and each is separately filled by laying
in a cake of clay which has been beaten out to the proper thickness on a
wet plaster-block; it is pressed into the mould by repeated blows from a
ball of wet sponge, then squeezed into all the angular parts and
smoothed with sponge, wet leather, and horn. When both sides of the
moulds are thus lined with clay, they are joined together, and the man
lays a roll of clay along the inside of the joining, which he works down
until the whole is smooth and solid.’ The mould is then carried into a
stoveroom, and the plaster here absorbs the moisture so as to release
the clay. The contents are carefully taken out, and the empty mould
returned to the stove previous to being filled again. The seam that
remains on the outside of vessels after fitting the two parts
together[11] is removed by scraping and burnishing with wet horn; the
handles and other appendages are then attached.
This is the process that is called ‘hollow-ware pressing’ or
‘squeezing.’ In ‘flat-ware pressing’ the mould is used to give the shape
to the inside of the vessel only. The mould is placed on the extremity
of the ‘whirler,’ a vertical revolving spindle provided with a circular
table, similar to that of the thrower’s wheel. The plate-maker takes a
cake of clay, which he has previously flattened out with his ‘batter,’
places it on the mould, and presses down with his hand. The upper
surface of the cake of clay (what will ultimately be the bottom of the
plate) is now shaped by an earthenware ‘profile.’ The mould is now taken
off the whirler and at once replaced by another. Flat-ware, especially
when greater finish is required, is also made in a double mould, and the
clay may then be first thrown on the wheel so as to approximate to the
shape required before being placed in the mould.
Processes very similar to the hollow and flat-ware pressing are largely
used by the Chinese. Dr. Bushell has unearthed a passage from a
technical work, written in the time of the Chou dynasty, more than two
thousand years ago, in which a distinction is made between the ordinary
potters who worked with the wheel, and the moulders who made oblong
bowls and sacrificial dishes. In a somewhat later work (19-90 A.D.) the
writer notes both the advantage resulting from regularity of size, and
the obstacles arising from the shrinkage of the parts in firing, when
vessels are made in moulds.[12]
Public-domain text, read in full here on John Shaqi.
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