CASTING.--There is yet another process which is largely resorted to in
European works, but which appears to be unknown to the Chinese. It
depends upon the rapidity with which dry plaster of Paris will absorb
the water from a slip of creamy consistency, without allowing any of the
solid particles to pass along with the water absorbed. The slip-mixture
is poured into the plaster mould, which at once absorbs the water,
leaving a uniform deposit upon the surface of the mould. After pouring
or otherwise drawing off the water, a second and thicker slip may be
added so as to form a second layer. The paste of the porcelain so
prepared is likely to be of a lighter and more porous consistency than
when made by throwing or pressing. This process was used in the
eighteenth century at Derby, and doubtless elsewhere, and it was
preferred to moulding for making statuettes. Some account of it is given
by Haslem, a good practical authority, in his _Old Derby China_. For
small objects, ‘casting’ has long been employed in France, and more
lately Ebelmen and Regnault have so improved the process, that vessels
of all shapes and dimensions are made by it. This has been rendered
possible by the introduction of compressed air into the interior of the
vessel, by which means the paste is kept in position until it is
sufficiently dry to support itself. A still better way of doing this is
to exhaust the air _on the outside_, by placing the mould in an
air-pump; the upper part can then be left open, and the whole operation
is under the eye of the workman. M. Vogt (_La Porcelaine_, pp. 157
_seq._) laments that in France the increased use of these mechanical
processes had so reduced the demand for skilful potters, that the race
is nearly extinct.
FIRING AND FURNACES.--So far in our treatment of the operations involved
in the manufacture of porcelain, the same general description has been
applicable, with trifling exceptions, to the processes in use both in
Europe and in the far East, and to soft as well as to hard paste. But
now that we have to describe the firing of the ware, a division into
three classes is necessary:--
1st. The Chinese system. This is the simplest plan. The glaze is applied
at once to the air-dried ware, which is then subjected to but one
firing--that of the ‘_grand feu_.’
2nd. The French system for hard paste. The unglazed vessel is exposed to
a heat varying from dull to full red, generally in the dome over the
main body of the furnace. It is then glazed, and again fired to the full
point required by the paste. This is essentially a French process, and
the preliminary fire is known as the _feu dégourdi_.
Public-domain text, read in full here on John Shaqi.
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