Whatever differences there may be in the shape of the furnaces, when it
comes to filling the interior with the ware to be baked, there is one
precaution which has been adopted in nearly every country.[14] The ware
must be protected from the direct heat of the flame by means of a case
of fireclay in which it is placed. These are the seggars (French
_cassettes_; the process of filling and arranging them is called
_encastage_), to the preparation of which so important a department has
to be set apart in all porcelain works, and whose manufacture adds so
much to the working expenses.
The seggar proper is a cylindrical pan of fireclay, in shape and size
like a hatbox. They are piled, in the furnace, one over the other, and
these piles or ‘bungs’ are arranged in the furnace so as to allow a
free circulation of the hot gases between them, but otherwise they are
packed as closely together as possible. These seggars may be used
several times over. When broken, the fragments are ground up and mixed
with fresh fireclay or _argile-plastique_ to form new cases--without
this addition the clay would be too plastic or ‘fat’ for the purpose.
The greatest precautions are taken in the packing of the seggars in the
furnace. The giving way of one pile from any inaccuracy in the
arrangement may destroy the contents of the whole oven. So again
infinite care must be taken in the arrangement and support of the
objects in each seggar. The bottom is covered with ground flint or other
infusible material, and the vessel is supported, when necessary, by
various forms of struts, props, or crow-claws, which sometimes leave
their mark on the base or side of the finished object. In spite of these
precautions, a large quantity of defective pieces or ‘wasters’ are
produced in all works, and these are usually cast aside. The finding of
such fragments in after days is sometimes the only proof we have that
porcelain or pottery has formerly been made at the spot. But the proof
is final, for defective pieces and ‘crow-claws’ are not objects likely
to have been imported from a distance. Again, the indelible marks left
on the porcelain, either on the edge which rested directly on the seggar
or at the points where the object was supported by the crow-claws, often
give valuable hints as to the _provenance_ of the piece in question.[15]
In the case of valuable wares these rough edges and marks are removed as
far as possible by grinding on a small wheel, and then polishing the
surface with pumice or with putty.
CHAPTER III
GLAZES
Before attacking the somewhat complicated subject of the nature and
composition of glazes, it will be well to take up again the thread of
the mechanical processes that are involved in the making of a piece of
porcelain.
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