Scientific American Supplement, No. 611, September 17, 1887Various
Science
Scientific American Supplement, No. 611, September 17, 1887
Various
Science -- Periodicals
In brief outline, the old Leblanc process consists in the following
operations: Salt is decomposed and boiled down with sulphuric acid.
Sulphate of sodium is formed, and a large amount of hydrochloric acid
is given off. This is condensed, and is utilized in the manufacture of
the bleaching powder mentioned above. The sulphate of sodium, known as
"salt cake," is mixed with certain proportions of small coal and
limestone, and subjected to a further treatment in a furnace, by which
a set of reactions take place, causing the conversion of the sulphate
of sodium of the "salt cake" into carbonate of sodium, a quantity of
sulphide of calcium being produced at the same time. The mass
resulting from this process is known as "black ash." It is extracted
with water, which dissolves out the carbonate of sodium, which is sold
as such or worked into "caustic" soda, as may be required. The
insoluble residue is the "alkali waste," which forms the vast piles,
so hideous to look at and so dreadful to smell, which surround our
large alkali works.
The sulphuric acid required for the conversion of the salt into "salt
cake" is made by the alkali manufacturer himself, this manufacture
necessitating a large plant of "lead chambers" and accessories, and
keeping up an immense trade in pyrites from Spain and Portugal. The
development of the alkali trade in this country has been something
colossal, and the interests involved in it and connected with it are
so great that anything affecting it may safely be said to be of truly
national importance, quite apart from what technical interest it may
possess.
The "ammonia-soda" process, which has played such havoc with the old
style of manufacture, proceeds on totally different lines. Briefly
stated, it depends on the fact that if a solution of salt in water is
mixed with bicarbonate of ammonium, under proper conditions, a
reaction takes place by which the salt, or chloride of sodium, is
converted at once into bicarbonate of sodium, the bicarbonate of
ammonium being at the same time converted into chloride of ammonium.
The bicarbonate of sodium settles out at once as insoluble crystals,
easily removed, marketable at once as such, or easily converted into
simple carbonate of sodium, and further into caustic soda, as in the
ordinary "old" process. The residual chloride of ammonium is
decomposed by distillation with lime, giving ammonia for reconversion
into bicarbonate of ammonium, and chloride of calcium, which is a
waste product.
The maker of "ammonia" soda works direct on the brine, as pumped from
the salt fields. His plant is simpler and less costly, and he arrives
at his first marketable product much more rapidly and with very much
lower working costs than the maker of Leblanc soda, in spite of all
the great mechanical improvements which have of late years been
introduced into the old process, and which have cheapened its work.
Public-domain text, read in full here on John Shaqi.
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