Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
No fixed plan for the construction and equipment of a soap plant can be
given. The specifications for a soap factory to be erected or remodeled
must suit the particular cases. Very often a building which was
constructed for a purpose other than soap manufacture must be adapted
for the production of soap. In either case it is a question of
engineering and architecture, together with the knowledge obtained in
practice and the final decision as to the arrangement is best solved by
a conference with those skilled in each of these branches.
An ideal soap plant is one in which the process of soap making, from the
melting out of the stock to the packing and shipping of the finished
product, moves downward from floor to floor, since by this method it is
possible to utilize gravitation rather than pumping liquid fats and
fluid soaps. Convenience and economy are obtained by such an
arrangement.
The various machinery and other equipment for soap manufacture are well
known to those connected with this industry. It varies, of course,
depending upon the kind of soap to be manufactured, and full
descriptions of the necessary machinery are best given in the catalogs
issued by the manufacturers of such equipment, who in this country are
most reliable.
To know just what equipment is necessary can very easily be described by
a brief outline of the process various soaps undergo to produce the
finished article. After the saponification has taken place in the _soap
kettle_ the molten soap is run directly into the soap _frames_, which
consist of an oblong compartment, holding anywhere from 400 to 1,200
pounds, with removable steel sides and mounted upon trucks, in which it
solidifies. In most cases it is advisable to first run the soap into a
_crutcher_ or mixer which produces a more homogeneous mass than if this
operation is omitted. Color and perfume may also be added at this point,
although when a better grade of perfume is added it must be remembered
that there is considerable loss due to volatilization of same. When a
_drying machine_ is employed the molten soap is run directly upon the
rollers of this machine, later adding about 1.0% zinc oxide to the soap
from which it passes continuously through the drying chamber and is
emitted in chip form ready for milling. After the soap has been framed,
it is allowed to cool and solidify, which takes several days, and then
the sides of the frame are stripped off. The large solid cake is cut
with wires by hand or by a _slabber_ into slabs of any desired size.
These slabs are further divided into smaller divisions by the _cutting
table_. In non-milled soaps (laundry soaps, floating soaps, etc.), these
are pressed at this stage, usually by automatic presses, after a thin
hard film has been formed over the cake by allowing it to dry slightly.
In making these soaps they are not touched by hand at any time during
the operation, the pressing, wrapping and packing all being done by
machinery.
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