Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
For a milled soap the large slabs are cut into narrow oblong
shapes by means of the cutting table to readily pass into the feeder of
the _chipper_, the chips being spread upon _trays_ and dried in a _dry
house_ until the moisture content is approximately 15%.
The process of milling is accomplished by passing the dried soap chips
through a _soap mill_, which is a machine consisting of usually three or
four contiguous, smooth, granite rollers operated by a system of gears
and set far enough apart to allow the soap to pass from a hopper to the
first roller, from which it is constantly conveyed to each succeeding
roller as a thin film, and finally scraped from the last roller to fall
into the _milling box_ in thin ribbon form. These mills are often
operated in tandem, which necessitates less handling of soap by the
operator. The object of milling is to give the soap a glossy, smooth
finish and to blend it into a homogeneous mass. The perfume, color,
medication or any other material desired are added to the dried soap
chips prior to milling. Some manufacturers use an _amalgamator_ to
distribute these uniformly through the soap, which eliminates at least
one milling. When a white soap is being put through the mill, it is
advisable to add from 0.5% to 1% of a good, fine quality of zinc oxide
to the soap, if this substance has not been previously added. This
serves to remove the yellowish cast and any translucency occasioned by
plodding. Too great a quantity of this compound added, later exhibits
itself by imparting to the soap a dead white appearance. Inasmuch as the
milling process is one upon which the appearance of a finished cake of
toilet soap largely depends, it should be carefully done. The number of
times a soap should be milled depends upon the character of a soap being
worked. It should of course be the object to mill with as high a
percentage of moisture as possible. Should the soap become too dry it is
advisable to add water directly, rather than wet soap, since water can
more easily be distributed through the mass. As a general statement it
may be said it is better policy to overmill a soap, rather than not mill
it often enough.
Public-domain text, read in full here on John Shaqi.
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