Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
After the lye has been filtered to the filtered lye tank it is fed to
the evaporator, the method of operation of which varies somewhat with
different styles or makes. When it first enters the evaporator the lye
is about 11deg.-12deg. B. After boiling the density will gradually rise
to 27deg. B. and remain at this gravity for some time and during which
time most of the salt is dropped out in the salt filter. As the lye
concentrates the gravity gradually rises to 28deg.-30deg. B., which is
half crude glycerine and contains about 60 per cent. glycerine. Some
operators carry the evaporation to this point and accumulate a quantity
of half crude before going on to crude. After half crude is obtained the
temperature on the evaporator increases, the vacuum increases and the
pressure on the condensation drain goes up (using the same amount of
live steam). As the liquor grows heavier the amount of evaporation is
less, and less steam is required necessitating the regulation of the
steam pressure on the drum. When a temperature of 210deg. F. on the
evaporator, with 26 or more inches vacuum on the pump is arrived at, the
crude stage has been reached and the liquor now contains about 80 per
cent. glycerine in which shape it is usually sold by soap manufacturers.
A greater concentration requires more intricate apparatus. After
settling a day in the crude tank it is drummed.
Crude glycerine (about 80 per cent. glycerol) free from salt is 33deg.
B., or has a specific gravity of 1.3. A sample boiled in an open dish
boils at a temperature of 155deg. C. or over.
TWITCHELL PROCESS.
The Twitchell process of saponification consists of causing an almost
complete cleavage of fats and oils by the use of the Twitchell reagent
or saponifier, a sulfo-aromatic compound. This is made by the action of
concentrated sulfuric acid upon a solution of oleic acid or stearic acid
in an aromatic hydrocarbon. From 0.5 per cent. to 3 per cent. of the
reagent is added and saponification takes place from 12-48 hours by
heating in a current of live steam. The reaction is usually accelerated
by the presence of a few per cent. of free fatty acids as a starter.
Recently the Twitchell double reagent has been introduced through which
it is claimed that better colored fatty acids are obtained and the
glycerine is free from ash.
The advantages claimed for the Twitchell process as outlined by
Joslin[12] are as follows:
1. All the glycerine is separated from the stock before entering the
kettle, preventing loss of glycerine in the soap and removing glycerine
from spent lye.
2. The liquors contain 15-20 per cent. glycerine whereas spent lyes
contain but 3-5 per cent. necessitating less evaporation and
consequently being more economical in steam, labor and time.
3. No salt is obtained in the liquors which makes the evaporation
cheaper and removes the cause of corrosion of the evaporator; also
saves the glycerine retained by the salt.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account