Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
After boiling has continued the required length of time the mass is
settled and the glycerine water is drawn off to the treatment tank.
Should a permanent emulsion have formed, due to adding too great an
amount of saponifier, a little sulfuric acid (0.1 per cent.-0.3 per
cent.) will readily break this. During the time this is being done the
space between the grease and the cover on the tank is kept filled with
steam as contact with the air darkens the fatty acids.
To the grease remaining in the tank distilled water (condensed water
from steam coils) to one-half its volume is added and the boiling
continued 12-24 hours. The grease is then settled and the clear grease
run off through a swivel pipe. A layer of emulsion usually forms between
the clear grease and lye so that it may easily be determined when the
grease has all been run off. To prevent discoloration of the fatty acids
it is necessary to neutralize the lye with barium carbonate. The amount
of this to be added depends upon the percentage of saponifier used.
About 1/10 the weight of saponifier is the right amount. The barium
carbonate is added through the funnel at the top of the tank mixed with
a little water and the lye tested until it is neutral to methyl orange
indicator. When the fatty acids are thus treated they will not darken
upon exposure to the air when run off.
Fresh grease is now pumped into the lye or water remaining in the tank
and the process repeated.
The glycerine water or first lye is run to the treatment tank, the fat
skimmed off and neutralized with lime until it shows pink with
phenolphthalein, after having been thoroughly boiled with steam. About
0.25 per cent. lime is the proper amount to add. The mixture is then
allowed to settle and the supernatant mixture drawn off and run to the
glycerine evaporator feed tank. The lime which holds considerable
glycerine is filtered and the liquor added to the other. The evaporation
is carried out in two stages. The glycerine water is first evaporated to
about 60 per cent. glycerol, then dropped into a settling tank to settle
out the calcium sulfate. The clear liquor is then evaporated to crude
(about 90 per cent. glycerine) and the sediment filtered and also
evaporated to crude.
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