Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
While the introduction of the Twitchell process to a great extent
replaced the autoclave method of saponification for obtaining fatty
acids for soap making, the autoclave method is also used. This process
consists in heating the previously purified fat or oil in the presence
of lime and water, or water only, for several hours, which causes a
splitting of the glycerides into fatty acids and glycerine. The
advantage of autoclave saponification over the Twitchell process is that
a greater cleavage of the fats and oils results in less time and at a
slightly less expense. The glycerine thus obtained is also purer and of
better color than that obtained by Twitchelling the fats.
An autoclave or digestor consists of a strongly constructed, closed
cylindrical tank, usually made of copper, and is so built as to resist
internal pressure. The digestor is usually 3 to 5 feet in diameter and
from 18 to 25 feet high. It may be set up horizontally or vertically and
is covered with an asbestos jacket to retain the heat. Various inlets
and outlets for the fats, steam, etc., as well as a pressure gauge and
safety valve are also a necessary part of the equipment.
LIME SAPONIFICATION.
The saponification in an autoclave is usually carried out by introducing
the fats into the autoclave with a percentage of lime, magnesia or zinc
oxide, together with water. If the fats contain any great amount of
impurities, it is first necessary to purify them either by a treatment
with weak sulfuric acid, as described under the Twitchell process, or by
boiling them up with brine and settling out the impurities from the hot
fat.
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