Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
To charge the autoclave a partial vacuum is created therein by
condensation of steam just before running the purified oil in from an
elevated tank. The required quantity of unslaked lime, 2 to 4 per cent.
of the weight of the fat, is run in with the molten fat, together with
30 per cent. to 50 per cent. of water. While 8.7 per cent. lime is
theoretically required, practice has shown that 2 per cent. to 4 per
cent. is sufficient. The digestor, having been charged and adjusted,
steam is turned on and a pressure of 8 to 10 atmospheres maintained
thereon for a period of six to ten hours. Samples of the fat are taken
at various intervals and the percentage of free fatty acids determined.
When the saponification is completed the contents of the autoclave are
removed, usually by blowing out the digestor into a wooden settling
tank, or by first running off the glycerine water and then blowing out
the lime, soap and fatty acids. The mass discharged from the digestor
separates into two layers, the upper consisting of a mixture of lime
soap or "rock" and fatty acids, and the lower layer contains the
glycerine or "sweet" water. The glycerine water is first run off through
a clearing tank or oil separator, if this has not been done directly
from the autoclave, and the mass remaining washed once or twice more
with water to remove any glycerine still retained by the lime soap. The
calculated amount of sulfuric acid to decompose the lime "rock" is then
added, and the mass agitated until the fatty acids contained therein are
entirely set free. Another small wash is then given and the wash water
added to the glycerine water already run off. The glycerine water is
neutralized with lime, filtered and concentrated as in the Twitchell
process.
Due to the difficulties of working the autoclave saponification with
lime, decomposing the large amount of lime soap obtained and dealing
with much gypsum formed thereby which collects as a sediment and
necessitates cleaning the tanks, other substances are used to replace
lime. Magnesia, about 2 per cent. of the weight of the fat, is used and
gives better results than lime. One-half to 1 per cent. of zinc oxide of
the weight of the fat is even better adapted and is now being
extensively employed for this purpose. In using zinc oxide it is
possible to recover the zinc salts and use them over again in the
digestor, which makes the process as cheap to work as with lime, with
far more satisfactory results.
ACID SAPONIFICATION.
While it is possible to saponify fats and oils in an autoclave with the
addition of acid to the fat, unless a specially-constructed digestor is
built, the action of the acid on the metal from which the autoclave is
constructed prohibits its use. The acid saponification is therefore
carried out by another method.
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