Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
The method of procedure for acid saponification, therefore, is to first
purify the fats with dilute acid as already described. The purified, hot
or warm, dry fat is then run to a specially-built acidifier or a
lead-lined tank and from 4 per cent. to 6 per cent. of concentrated
sulfuric acid added to the fat, depending upon its character, the degree
of saponification required, temperature and time of saponification. A
temperature of 110 degrees C. is maintained and the mass mixed from four
to six hours. The tank is then allowed to settle out the tar formed
during the saponification, and the fatty acids run off to another tank
and boiled up about three times with one-third the amount of water. The
water thus obtained contains the glycerine, and after neutralization is
concentrated.
AQUEOUS SAPONIFICATION.
While lime or a similar substance is ordinarily used to aid in splitting
fats in an autoclave, the old water process is still used. This is a
convenient, though slower and more dangerous method, of producing the
hydrolysis of the glyceride, as well as the simplest in that fatty acids
and glycerine in a water solution are obtained. The method consists in
merely charging the autoclave with fats and adding about 30 per cent. to
40 per cent. of their weight of water, depending on the amount of free
fatty acid and subjecting the charge to a pressure of 150 to 300 pounds,
until the splitting has taken place. This is a much higher pressure than
when lime is used and therefore a very strong autoclave is required.
Since fatty acids and pure glycerine water are obtained no subsequent
treatment of the finished charge is necessary except separating the
glycerine water and giving the fatty acids a wash with water to remove
all the glycerine from them.
SPLITTING FATS WITH FERMENTS.
In discussing the causes of rancidity of oils and fats it was pointed
out that the initial splitting of these is due to enzymes, organized
ferments. In the seeds of the castor oil plant, especially in the
protoplasm of the seed, the enzyme which has the property of causing
hydrolysis of the glycerides is found. The ferment from the seeds of the
castor oil plant is now extracted and used upon a commercial basis for
splitting fats.
The equipment necessary to carry out this method of saponification is a
round, iron, lead-lined tank with a conical bottom, preferably about
twice as long as it is wide. Open and closed steam coils are also
necessary in the tank.
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