Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
From the centrifugals the washed sugar drops to the melter pan on the
floor below. This is a cylindrical tank in the center of which is a
revolving vertical shaft, to which are attached horizontal paddles that
serve to facilitate the dissolving of the sugar with the hot water that
is now added. Only enough water is added to bring the resultant liquor to
a density of 58.6 per cent of solid matter.
The raw sugar having been washed and, to use a technical term, _melted_,
leaves the melt house at this point.
DEFECATION
PRECIPITATION OF SUSPENDED AND INSOLUBLE IMPURITIES
From the “melt” the liquor is pumped to the top floor of the char house,
which is usually a structure of from twelve to fourteen stories high. The
reason for building to such a height is the advantage gained by utilizing
the force of gravity and by this means handling the liquors and bone-char
from floor to floor without mechanical aid.
The liquor is delivered into a number of cylindrical tanks equipped with
a coil of pipe through which steam is passed for heating the liquor, each
tank being capable of holding 25,000 pounds of liquor. Around the bottoms
of the tanks are perforated pipes through which compressed air is forced
to agitate and thoroughly mix the solution. On account of this air being
blown in, these tanks are called blow-ups. By means of the steam coil the
temperature of the liquor is kept at 190 degrees, which makes it less
viscous than cold liquor, thus facilitating subsequent filtration and
hastening the reaction of the lime and acid added at this point.
As the liquor comes into the blow-ups it varies in color from a straw
yellow to a dark brown, and contains a considerable amount of suspended
and insoluble impurities which must be removed. Some of these impurities
are present in the raw sugar, and others, such as pieces of twine,
lint from the bags, fine particles of leaves from the Java baskets and
Philippine mats, are traceable to the opening of the containers in the
melt house.
The process of removal is called defecation. In former years this was
accomplished by adding bullocks’ blood to the raw-sugar liquor in the
blow-ups and heating the mixture until the scum which rose to the surface
cracked, when the solution below was found perfectly clear, or, in the
language of the refinery man, _bright_. Today, however, chemicals are
the defecating agents, those most commonly used being phosphoric acid
and lime. Phosphoric acid, neutralized with lime, throws down a heavy,
flocculent precipitate which, as it settles, sweeps the solution and
drags down all the suspended matter, gums, etc., leaving the liquor above
clear and transparent.
Public-domain text, read in full here on John Shaqi.
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