Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
After a filter has been running for from twenty-four to thirty-six
hours, depending on the character of the sugar in the liquor, the char
becomes “tired” or spent. In other words, it has absorbed so much of
the impurities and coloring matter from the liquor passing through it
that its capacity to absorb more is gone and the liquor begins to show
a slight straw or canary color. The inspector in the liquor gallery
immediately notices this and orders the liquor stopped. Immediately
afterwards a lower-grade liquor is turned into the filter, which forces
the first liquor out before it. In due time the man at the liquor gallery
notices the number two liquor coming from the filter and turns it into
separate tanks. In time a still lower grade of liquor is turned on and
the filter run until the bone-char is absolutely exhausted, when it is
ordered “sweetened off.”
Hot water is then turned in at the top of the filter to wash out the
remaining sugar liquor which gradually becomes more and more dilute.
When its density has been lowered to about thirty-five per cent of solid
matter, it is diverted to other tanks, and this is continued until only
three-tenths of one per cent of sugar remains in the sweet water, as it
is now called. The washing of the char in the filter in this manner, by
hot water, is kept up for twelve hours, but as soon as the sugar content
falls below three-tenths of one per cent the solution is allowed to run
to waste, as the recovery of this small percentage of sugar would cost
more than its value.
The sweet water is sent to the evaporators, concentrated to 58.6 per cent
of solid matter, and it then begins its refining journey over again.
This long and continued washing of the filters is for the purpose of
removing as much as possible of the organic and mineral impurities
absorbed by the char.
The washing completed, compressed air is applied to the filter to force
out the remaining water. The bottom doors of the filter are then opened
and the char, containing about twenty per cent of water, drops to the
floor below. Here it passes through mechanical driers and is delivered
comparatively free from moisture to the kilns. There it is revivified,
that is, the organic matter in the char which could not be removed by
washing is converted into carbon by being heated to a cherry red in the
absence of air. This is accomplished by allowing the char to pass by
gravity through the red-hot retorts of the kilns.
Public-domain text, read in full here on John Shaqi.
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