Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
As the wet char leaves the filter, it drops on a moving belt which
carries it to large cast-iron hoppers leading to the driers immediately
beneath, where the greater part of the moisture is expelled from the char
prior to its being treated in the revivifying kilns. The driers are made
up of a number of thin, hollow, cast-iron, triangular pipes, enclosed in
a large, rectangular, outside casing. The wet bone-char passes over these
hollow pipes as it falls slowly through the drier. The hot gases from the
furnaces of the kilns below pass through these cast-iron pipes, giving
off heat as they ascend, thus driving off the moisture in the char as
it falls down over the outer surface of the pipes. At the same time, hot
air obtained from cooling the char in the cooling pipes below the retorts
is drawn through the drier, coming in direct contact with the char. The
moisture given off by the char is absorbed by this hot air and carried
out of the drier and building by fans or smokestacks. By this means the
water in the char is reduced to ten per cent, and in this comparatively
dry, hot state it runs freely by gravity from the bottom of the drier
into a second set of hoppers, through which it drops into the retorts of
the kiln. The hot gases, after drying the char, pass out at the top of
the drier through a flue leading to a stack outside the building.
[Illustration: TOP OF CHAR FILTERS—SHOWING PIPE CONNECTIONS]
[Illustration: EXTERIOR VIEW OF CHAR DRIER]
The kilns are large square boxes of brick, built around a strong
supporting iron structure. On each side of these boxes are a number of
large flat pipes of cast iron, nine feet long and twelve inches by three
inches in section, the iron being three-quarters of an inch thick. These
pipes are called retorts and are arranged vertically in the kilns, forty
on each side. The space in the center between the retorts is known as
the furnace and extends the entire length of the kiln, a distance of
about sixteen feet. Intense fires are maintained in this central space
and the flames playing around the retorts keep them red-hot. The upper
ends of the retorts lead into the hoppers above and the lower ends to the
cooling pipes below. As the char passes gradually through the red-hot
retorts, it becomes heated to 900 degrees Fahrenheit and the organic
matter it absorbed from the sugar liquor is changed into carbon. In
this way the char becomes almost as good as new, or, as the term goes,
revivified. Each kiln has a capacity of revivifying sixty thousand pounds
of bone-char per day.
Public-domain text, read in full here on John Shaqi.
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