Having the metal, we have roughly to cast it in the shape of a speculum,
but if an ordinary casting is made in a sand mould the speculum metal is
so spongy that we can do nothing with it. If it is put in a close mould
it will probably be cast very well, but it will shiver to atoms with a
very slight change of temperature. The difficulty was got over by Lord
Rosse, using an open mould called a “bed of hoops;” the bottom of the
mould being composed of strips of iron set edgeways, held together by an
iron ring and turned to the proper convexity; sand is then placed round
the iron to form the edges, the metal is then poured in, and the bubbles
and vapours run down through the small apertures at the bottom of the
mould, so that the speculum is fairly cast. Mr. Lassell proposed a
different method, which was introduced by Mr. Grubb in his arrangements
for the Melbourne telescope. Instead of having the bottom of the bed of
hoops perfectly horizontal it is slightly inclined; the crucible, which
contains the metal of which the speculum is to be cast, is then brought
up to it—the amount of metal being something under two tons in the case
of the Melbourne telescope—and the bed of the mould is kept tipped up as
the metal is poured into it, and so arranged as to keep the melted metal
in contact with one side; and as it gets full it is brought into a
perfectly horizontal position.
Having cast the speculum, the next thing is to put it in an annealing
oven, raised to a temperature of 1,000°, where it is allowed to cool
slowly for weeks till it has acquired nearly the ordinary temperature.
On being removed from the oven the speculum is placed on several
thicknesses of cloth and rough ground on front, back, and edge.
Having got the material roughly into form we now pass on to see what is
done next.
In the case of the reflector, whether of metal or glass, the optician
next attempts to get a perfectly spherical surface of the proper
curvature for the required focus.
In the case of the refractor matters are somewhat more complicated; we
have there four spherical surfaces to deal with, and the optician has
work to do of quite a different kind before he even commences to grind.
Public-domain text, read in full here on John Shaqi.
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