Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
The drums are accessible for inspection through the manhole openings.
The removal of the handhole plates makes possible the inspection of each
tube for its full length and gives the assurance that no defect can
exist that cannot be actually seen. This is particularly advantageous
when inspecting for the presence of scale.
The materials entering into the construction of the Babcock & Wilcox
boiler are the best obtainable for the special purpose for which they
are used and are subjected to rigid inspection and tests.
The boilers are manufactured by means of the most modern shop equipment
and appliances in the hands of an old and well-tried organization of
skilled mechanics under the supervision of experienced engineers.
[Illustration: Cast-iron Vertical Header Cross Drum Babcock & Wilcox
Boiler]
ADVANTAGES OF THE BABCOCK & WILCOX BOILER
The advantages of the Babcock & Wilcox boiler may perhaps be most
clearly set forth by a consideration, 1st, of water-tube boilers as a
class as compared with shell and fire-tube boilers; and 2nd, of the
Babcock & Wilcox boiler specifically as compared with other designs of
water-tube boilers.
WATER-TUBE _VERSUS_ FIRE-TUBE BOILERS
Safety--The most important requirement of a steam boiler is that it
shall be safe in so far as danger from explosion is concerned. If the
energy in a large shell boiler under pressure is considered, the thought
of the destruction possible in the case of an explosion is appalling.
The late Dr. Robert H. Thurston, Dean of Sibley College, Cornell
University, and past president of the American Society of Mechanical
Engineers, estimated that there is sufficient energy stored in a plain
cylinder boiler under 100 pounds steam pressure to project it in case of
an explosion to a height of over 3½ miles; a locomotive boiler at 125
pounds pressure from one-half to one-third of a mile; and a 60
horse-power return tubular boiler under 75 pounds pressure somewhat over
a mile. To quote: "A cubic foot of heated water under a pressure of from
60 to 70 pounds per square inch has about the same energy as one pound
of gunpowder." From such a consideration, it may be readily appreciated
how the advent of high pressure steam was one of the strongest factors
in forcing the adoption of water-tube boilers. A consideration of the
thickness of material necessary for cylinders of various diameters under
a steam pressure of 200 pounds and assuming an allowable stress of
12,000 pounds per square inch, will perhaps best illustrate this point.
Table 1 gives such thicknesses for various diameters of cylinders not
taking into consideration the weakening effect of any joints which may
be necessary. The rapidity with which the plate thickness increases with
the diameter is apparent and in practice, due to the fact that riveted
joints must be used, the thicknesses as given in the table, with the
exception of the first, must be increased from 30 to 40 per cent.
Public-domain text, read in full here on John Shaqi.
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