Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
Where the water throughout the boiler is at the temperature of the steam
contained, a condition to be secured only by proper circulation, danger
from internal pitting is minimized, or at least limited only to effects
of the water fed the boiler. Where the water in any portion of the
boiler is lower than the temperature of the steam corresponding to the
pressure carried, whether the fact that such lower temperatures exist as
a result of lack of circulation, or because of intentional design,
internal pitting or corrosion will almost invariably result.
Dr. Thurston has already been quoted to the effect that the admitted
safety of a water-tube boiler is the result of the division of its
contents into small portions. In boilers using a water-leg construction,
while the danger from explosion will be largely limited to the tubes,
there is the danger, however, that such legs may explode due to the
deterioration of their stays, and such an explosion might be almost as
disastrous as that of a shell boiler. The headers in a Babcock & Wilcox
boiler are practically free from any danger of explosion. Were such an
explosion to occur, it would still be localized to a much larger extent
than in the case of a water-leg boiler and the header construction thus
almost absolutely localizes any danger from such a cause.
Staybolts are admittedly an undesirable element of construction in any
boiler. They are wholly objectionable and the only reason for the
presence of staybolts in a boiler is to enable a cheaper form of
construction to be used than if they were eliminated.
In boilers utilizing in their design flat-stayed surfaces, or staybolt
construction under pressure, corrosion and wear and tear in service
tends to weaken some single part subject to continual strain, the result
being an increased strain on other parts greatly in excess of that for
which an allowance can be made by any reasonable factor of safety. Where
the construction is such that the weakening of a single part will
produce a marked decrease in the safety and reliability of the whole, it
follows of necessity, that there will be a corresponding decrease in the
working pressure which may be safely carried.
In water-leg boilers, the use of such flat-stayed surfaces under
pressure presents difficulties that are practically unsurmountable. Such
surfaces exposed to the heat of the fire are subject to unequal
expansion, distortion, leakage and corrosion, or in general, to many of
the objections that have already been advanced against the fire-tube
boilers in the consideration of water-tube boilers as a class in
comparison with fire-tube boilers.
[Illustration: McAlpin Hotel, New York City, Operating 2360 Horse Power
of Babcock & Wilcox Boilers]
Public-domain text, read in full here on John Shaqi.
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