Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
About seventy years ago, Mr. Welch, of the firm of Welch & Sons, of
Luton (one of the oldest established houses in the trade and still in
existence), patented a bleach which was called the “Luton Bleach.” This
consisted of carefully washing the plait with soap and water in wooden
vats; after careful rinsing it was immersed in a bath of weak oxalic
acid and water (some bleachers subsequently added other chemicals),
and then while wet subjected to the fumes of sulphur in a hermetically
closed wooden chest. Hanging out in the sunshine to dry, and another
sulphur fumigation before “bunching” (as the tying up of plait into
bundles is termed), completed the operation. With chip plaits, and
fifty or more years ago these were very fashionable, a similar process
was usual, but the bleaching bath contained, as well as oxalic acid,
kali, tartar, and a good many other similar ingredients, according to
the requirements of the user. In those days nearly all bleaching was
done by the actual manufacturer of the hats, it was only when the trade
began to move by leaps and bounds that works entirely for bleaching
purposes were established. For many years these methods of bleaching
were the only ones employed on plaits for hats, and they produced
excellent results on really good coloured straws; but failed entirely
to eliminate any faulty parts, and further, in order to get the finest
colour, two more sulphur fumigations were necessary; one when the hat
was wet from the gelatine employed to stiffen it, and the other a dry
“steam” (as the fumigation was called) before putting the finished hats
into the cases for dispatch.
Public-domain text, read in full here on John Shaqi.
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