Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.United States Tariff Commission
Science
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.
United States Tariff Commission
Gums and resins industry; Plastics
About 28 years ago the Journal of Industrial and Engineering Chemistry
published the original paper of Dr. Leo H. Baekeland on the Synthesis,
Constitution, and Uses of Bakelite. According to Baekeland’s theory, the
reaction between phenol and formaldehyde consists of condensation and
polymerization taking place in three stages. The first product formed,
called “initial condensation product A” is usually a liquid or semisolid
which on continued heating is converted to “intermediate condensation
product B.” B is an insoluble solid which can be softened by heat, and is
the material used by molders, laminators, and other fabricators.
The final stage, known as “final condensation product C,” is probably
the result of polymerization of B, by heat and pressure. C product is
infusible, indifferent to all solvents, and cannot be distilled or
melted; hence the tar-acid resins belong to the thermosetting group.
The conversion to C takes place in the presses of the molder or final
fabricator of the resin. This theory is generally accepted and the
designations of the several stages are in universal use in the trade.
Classification of tar-acid resins.
All the synthetic resins obtained by the condensation of a tar acid, or
a mixture of tar acids, with an aldehyde are popularly called phenolic
resins, regardless of whether they are made from phenol, the isomeric
cresols, xylenols, other high boiling tar acids, or any mixture of these
materials. A more accurate designation and that used in this survey is
tar-acid resins, reserving the term phenolic resins for those made from
pure phenol.
The tar-acid resins might be classified in a number of ways; for example,
by composition, physical form, or general application. Each of these has
its shortcomings. To classify them by composition, that is, by the kind
of tar acid used, is not satisfactory because of the vast number of types
made from mixed tar acids. For the purpose of this discussion it seems
best to classify the tar-acid resins by their general application into
six groups: for molding, for casting, for laminating, for surface coating
(paints, varnishes, and lacquers), for adhesives, and for miscellaneous
uses.
In 1937 approximately 66 percent of the United States production of
tar-acid resins was made from phenol; 18 percent from phenol-cresol
mixtures; 13 percent from cresol-cresylic acid mixtures; and 3 percent
from cresol-xylenol mixtures. Table 2 shows for recent years production
and sales of tar-acid resins by type of raw material. Pure phenol is used
for cast resins. Molding resins are usually made from pure phenol or from
tar-acid mixtures, chiefly phenol. Laminating and coating resins are
usually made from mixtures containing substantial amounts of the cresols
and xylenols (frequently spoken of by the trade as cresylic acid).
TABLE 2.—_Tar-acid resins: United States production and sales, by type of
raw material, 1933-37_
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