The American Railway: Its Construction, Development, Management, and AppliancesClarke, Thomas Curtis
History
The American Railway: Its Construction, Development, Management, and Appliances
Clarke, Thomas Curtis
Railroads -- United States
_A A_ is the wheel, which is moulded in sand in the usual way. The
part _B B_ of the mould, which forms the rim or tread of the wheel,
consists of a heavy cast-iron ring. The melted iron is poured into
this mould and comes in contact with _B B_. This has the effect of
chilling the hot iron, as has been explained. In cooling, the wheel
contracts; and for that reason the part between the rim _C_ and
the hub _D_ is made of a curved form, as shown in the section, so
that if one part should cool more rapidly than another these parts
can yield sufficiently to permit contraction without straining any
portion of the wheels injuriously. For the same reason the ribs on
the back of the wheels, as shown in Figure 51, are also curved.
As an additional safeguard to the unequal contraction in cooling,
the wheels are taken out of the mould while they are red-hot, and
placed in ovens where they are allowed to remain several days so as
to cool very slowly.
Figure 52, on p. 145, represents a section of the tread and flange
of a chilled wheel, showing the peculiar crystalline appearance of
the chilled iron.
[Illustration: Fig. 51.--Cast-iron Car Wheels.]
In making cast-iron wheels the quality of the iron used is of
the utmost importance. The difficulty in making good wheels lies
in the fact that most iron which is ductile and tough will not
chill, whereas hard white iron, which has the chilling property in
a very high degree, is brittle, and wheels which are made of it
are liable to break. There are some kinds of cast-iron produced
in this country which have the two qualities combined, in a very
remarkable degree; that is, they are ductile and tough, and will
also chill. Wheel-founders also mix different qualities of irons to
produce wheels with the required strength, and which will resist
wear; that is, they use a certain amount of hard white iron which
will chill, with that which is ductile and soft. By changing the
proportions, any required amount of chill can be produced. The
danger is that iron which has little strength or ductility will
be fortified with hard chilling iron, and a very weak wheel will
thus be the result. Thousands of such wheels have been bought and
used because they are cheap, and many lamentable accidents are
undoubtedly due to this cause. To guard against this, car-wheels
should always be subjected to rigid tests and inspection.
In Europe wheels are made of wrought-iron, with tires which were
also made of the same material before the discovery of the improved
processes of manufacturing steel, but since then they have been
made of the latter material. Owing to the breakage of a great many
cast-iron wheels of poor quality, steel-tired wheels are now coming
into very general use on American roads under passenger-cars and
engines. A great variety of such wheels is now made. The "centres"
or parts inside the tires of some of them are cast-iron, and others
are wrought-iron constructed in various ways.
Public-domain text, read in full here on John Shaqi.
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