The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Science
The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Curiosities and wonders; Encyclopedias and dictionaries; Questions and answers; Science -- Miscellanea; Technology -- Miscellanea
The _jacket_ is usually in two pieces and is shrunk on the tube; it
extends the entire length, and its rear end is threaded in the inside
for the attachment of the “breech bushing.”
_Hoops_ are shrunk on over the jacket and in a big gun are sometimes as
many as six or seven in number.
The liner, tube, jacket and hoops are made of the finest quality of
open hearth steel, and the steel must conform to specifications set by
the government.
[Illustration:
Photo by Bethlehem Steel Co.
This photograph shows a mould for a gun ingot under hydraulic press for
fluid compression.]
The chemical composition having been determined, the necessary elements
are weighed out and the whole charged into an open hearth furnace. When
the furnace is ready to be tapped the molten metal is run into a large
ladle, which in turn is taken by a crane to the casting pit, where the
mould is filled. The ingots for the large calibre guns run from 42-inch
to 48-inch in diameter, and after being poured they are immediately
run under a hydraulic press, where they are subjected to a pressure
of about six tons per square inch to drive out the gases, and then
lowered to about 1500 pounds pressure per square inch for a certain
length of time during the cooling. This pressure tends to make the
ingot solid, by expelling the gases, which would cause blow-holes, and
by preventing “piping” and “segregation.” When a metal cools, the top
and sides cool first, and this outer layer shrinks and pulls away from
the centre, with the result that a cavity or “pipe” would be formed,
but the hydraulic pressure forces fluid metal into this cavity and
so prevents the “pipe.” The cooling also causes the various elements
to solidify separately, and they tend to break away from the mass
and collect at the centre; this is called “segregation,” and is also
partially prevented by fluid compression. A solid ingot, however, is
obtained, and this is absolutely necessary.
After the ingot has cooled sufficiently it is “_stripped_,” that is,
it is removed from the mould, and then it is sent to the shop to have
the “discard,” or extra length, cut off. When the ingot is cast, an
extra amount of metal is poured into the mould to permit this discard,
the theory being that the poorer metal, together with gases and other
impurities, rise to the top. The government specifications require that
there shall be a 20% discard from the upper end and a 3% discard from
the lower end. The discard having been cut off, the ingot is “cored,”
that is, its centre is bored out, the diameter of the hole depending on
the size of the ingot.
[Illustration: TAKING THE BORE OF A BIG GUN
Photo by Bethlehem Steel Co.
This photograph shows gun ingot in boring mill being cored.]
Public-domain text, read in full here on John Shaqi.
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