The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Science
The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Curiosities and wonders; Encyclopedias and dictionaries; Questions and answers; Science -- Miscellanea; Technology -- Miscellanea
The ingot is now ready for the “forge,” and on its receipt in the forge
shop it is placed in a furnace to be heated; and here great care must
be exercised to prevent setting up any additional strains in the ingot.
When the ingot was cooling just after casting the metal tended to flow
from the centre; the interior is still in a condition of strain, and if
the cold ingot is now placed in a hot furnace, cracks are apt to form
in the centre, causing the forging to later break in service.
However, the ingot having been properly heated, it is ready for either
the forging hammer or the press. The present-day practice, though, is
to forge the ingot under a press forge, as the working of the metal
causes a certain flow, and as a certain amount of time is necessary
for this flow, the continued pressure and slow motion of the press
allows the molecules of the metal to adjust themselves more easily,
and a better and more homogeneous forged ingot is produced than if the
forging had been done with a hammer.
When forging a hollow ingot, a mandrel, merely a cylindrical steel
shaft, is placed through the hole in the ingot and the ingot forged
on the mandrel, thereby not only is the outside diameter of the ingot
decreased, but the length of the ingot is increased. The usual practice
is to continue the forging until the original thickness of the walls
of the ingot is decreased one-half and until the ingot is within two
inches of the required finished diameters. The ingot is now known as a
“forging,” and the lower end of each ingot as cast will be the breech
end of the forging that is made from it.
The next process is that of “annealing.” This consists in heating the
forging to a red heat and then allowing it to cool very slowly, and
is usually done by hauling the fires in the furnace after the correct
temperature has been attained and permitting both to cool off together.
This process is to relieve the strains set up in the metal during
forging, and further, it alters the molecular condition of the steel,
making a finer and more homogeneous forging.
[Illustration: HOW THE GUN TUBE IS TEMPERED
Photo by Bethlehem Steel Co.
This photograph shows a gun tube ready to be lowered into oil bath for
“oil tempering.”]
After annealing, the forging is ready to go to the machine shop to
be rough bored and turned. The forging is set in a lathe, the breech
end being held by jaws on the face-plate and the muzzle end by a
“pot-centre,” a large iron ring having several radial arms screwed
through it. The lathe can now be turned and the forging centered by
screwing in or out on the jaws of the face-plate or the radial arms of
the “pot-centre.” When centered, several surfaces are turned on the
forging for “steady rests” and then all is in readiness for the turning
and boring.
Public-domain text, read in full here on John Shaqi.
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