The boy's book of trades and the tools used in themAnonymous
General
The boy's book of trades and the tools used in them
Anonymous
Industrial arts -- Juvenile literature; Vocational guidance -- Juvenile literature
Iron is a metal of a bluish gray colour; but in its pure state it looks
almost white when polished, and has a brilliant lustre, while when it
is broken the broken portion looks dull and fibrous. It is the hardest
of all the malleable and ductile metals, and the most tenacious of all
metals, an iron wire of ⅟₃₆th of an inch in diameter bearing a weight of
60 pounds.
In the pure state it requires the strongest heat of what is called a wind
furnace to melt it.
Iron may be called the most precious of all metals; it is certainly the
most beneficial to man, and its uses are innumerable; indeed, there is
not a branch of human industry that could well afford to dispense with
its aid and services; nearly all the tools, implements, instruments, and
engines used by man are wholly or partly made of it, and we could better
afford to give up all the other metals than to part with this, which is
the most useful.
Iron is used in two different states, as _cast iron_ and _wrought iron_,
the differences between them depending on the proportion of carbon
combined with the metal, cast iron containing the most and wrought iron
the least.
For the production of wrought iron in the ordinary way, two distinct sets
of processes are required; first the extraction of the metal from the
“ore” that is brought up from the mine, which metal is cast iron; and
secondly the conversion of this cast iron into malleable or bar iron, by
remelting, _puddling_, and _forging_. Bar iron is turned into steel by
placing it in contact with charcoal in a peculiar kind of furnace.
When the ore is taken from the mine it is first burnt or calcined, and
then removed to a blast furnace to be smelted. These blast furnaces are
generally built of brick, and look like small towers. The ore is mixed
with limestone, which causes it to melt more easily, and the fire is
lighted with pit coal or coke. The melted metal sinks to the bottom of
the furnace in consequence of its weight, while the limestone and dross
float on the top, and are allowed to run off when they cool into a mass
of what is called “slag.”
The melted metal is run off from the bottom of the furnace, either into
moulds for some sort of castings, or into a large furrow made in a bed of
sand. This large furrow has several smaller furrows on each side of it,
and has received the name of the “sow;” the smaller furrows being called
“pigs;”—and the iron when it is formed in this shape to be afterwards
made malleable is called “pig iron.”
The pig iron is taken to other and smaller furnaces called puddling
furnaces, the bottoms of which are lined with clay mixed with the
slag just mentioned, and forming a substance which the puddlers call
“bull-dog,” though it would be difficult to discover why it received that
name.
Public-domain text, read in full here on John Shaqi.
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