The boy's book of trades and the tools used in themAnonymous
General
The boy's book of trades and the tools used in them
Anonymous
Industrial arts -- Juvenile literature; Vocational guidance -- Juvenile literature
About four hundred weight of the pigs is placed in the furnace, and as
it melts the puddler stands at the furnace mouth with a long _iron rod_
bent at the end, and stirs it about, until it comes to resemble several
great balls of iron paste. These balls are removed, and fall into iron
trucks pushed along a small railway by boys, who wheel them at once to
the “shingling hammer,” an immensely powerful hammer worked by steam, and
this beats the iron into small square bars called “blooms.”
The blooms are next carried to the rolling mill, which is a pair of great
rollers cut into grooves of various sizes, and between these grooves the
bars are squeezed, as the rollers turn round, until they become much
longer and narrower, when they are known as “forged bars.”
Some of the rolling mills, however, are plain cylinders without grooves,
and when a slab of white-hot iron is placed between these it comes out
from the pressure in a great broad sheet of metal.
These operations require great bodily strength as well as considerable
skill on the part of the workmen, who are obliged to seize the heated
metal with long tongs, and to catch it in the same way as it comes out
from the mill.
[Illustration: Casting Ladle.]
The iron which is intended for castings is melted in a “cupola furnace,”
so called on account of the dome-like shape in which it is built, which
has something to do with the more perfect heating of the metal. When the
iron is completely melted so that it will run freely, the lower portion
of the furnace is opened, and the white-hot stream is received in the
_casting ladle_, or, where it has to be carried for some distance, and
the casting is large, in great iron pails carried in a sort of frame by
two men. From the casting ladle it is at once poured into the _mould_.
[Illustration: Mould. Small Casting Ladle.]
The mould is a sort of iron box filled with a peculiar sort of sand, into
which a wooden pattern of the intended casting is pressed, and the sand
firmly rammed down and made solid. There are, in fact, two boxes of sand,
each of which is impressed with one half of the thickness of the required
casting, so that when they are brought together, and firmly fastened with
the pins, as shown in the picture, the patterns which have been taken
out have left a half of the impression in each box, each corresponding
exactly to the other. A hole in the box receives the melted metal, for
which a channel has been left in the sand, that it may freely run into
the hollows left by the pattern, and completely fill them; then, when
it has sufficiently cooled, the casting is removed, and when the rough
edges have been removed, and the irregularities trimmed off, it is ready
for use, and may be fitted to its other parts, which have perhaps been
separately cast, as in the case of garden seats, fenders, chandeliers,
umbrella stands, or ornamental girders and columns.
Public-domain text, read in full here on John Shaqi.
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