Finished as described above, the Paxton's gutters arrived at the building,
where the first operation they underwent was that of cutting them to the
exact length requisite. This was a nice operation, as the smallest
deviation would have caused a difficulty in fitting them into their place,
and to perform it a framework was constructed by which the solid gutter
could be bent to the same curve it would have when fixed; a precaution that
was necessary in order that the ends might be cut off quite vertically so
as to fit together when in their place. At one end of this frame-work was
placed a circular saw, twenty inches diameter, hung with a pulley and
balance weight, so as to be moved up and down by means of a lever. The
gutter being fixed in the frame by means of hinged guage-plates, one end
was cut by the circular saw being brought down upon it; and at the same
time another operation was performed: two cutters, placed in the centre of
the circular saw, were so arranged that when brought down upon the end of
the solid gutter they cut out a semi-circular notch, so that when the ends
of two gutters were afterwards placed together there was a circular hole
left, through which the water passed down into the main gutter. When these
operations were completed at one end of the gutter, the guage-plates were
taken off, and the timber was swung round on a pivot or crutch in the
centre, and the same process gone through as before; the whole scarcely
occupying two minutes. We shall presently have to return to this piece of
machinery, as it was also used in finishing the ridge rafters.
[Illustration: MACHINE FOR FINISHING ENDS OF GUTTERS AND RIDGES.]
The solid gutter was now transferred to the hands of the carpenter, who
fixed at each end, on the under-side, a small cast-iron shoe; and two
struts, nine inches long, were placed so as to divide the whole length into
three equal parts--the struts spread out at the top in order to present a
large surface of pressure against the under-side of the gutter; and tenons
projected upwards, which were fitted into mortices cut into the timber. The
lower end of the struts were formed so as to give them a firm hold upon a
wrought-iron rod, thirteen-sixteenths of an inch diameter, which was passed
under them and through the shoes, where it was screwed up with nuts; and
the struts pressing up against the timber produced the requisite bend or
camber. Twenty-seven notches, to receive the sash bars, were marked with a
templet and cut out on each edge of the upper-side of the gutter; and a
small cast-iron plate having been fitted on the under-side at each end, the
Paxton's gutter was complete and ready for fixing. The under-trussing of
the rafters increased their strength considerably, so that a weight of
one-and-a-half tons was required to break one which was experimented upon.
The Sash-bars.
Public-domain text, read in full here on John Shaqi.
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