We will next consider the sash-bars which support the ridge of the roof and
receive the glass. The total length which was required of these amounts to
about two hundred miles; it will, therefore, be easily understood that
mechanical contrivance for cutting them out became an absolute necessity;
this Mr. Paxton appears to have discovered in his works at Chatsworth, as
he mentions in his lecture.
[Illustration: MACHINE FOR CUTTING OUT SASH-BARS.]
The sash-bars are one inch thick and one-and-a-half inches deep, and are
grooved on each side, besides having all the four edges bevelled or
chamfered; all which was done in one passage through the machine. The plank
which was to form the sash-bars was passed in at one end of the machine,
between pressure-rollers; it then passed between cutters placed both above
and below it, which made about twelve hundred revolutions per minute, and
hollowed out the different grooves; and, lastly, it passed between circular
saws which divided it into separate sash-bars, after which they had only to
be cut into their proper lengths.[6] The exact length of each sash-bar when
finished is four feet one inch.
In this state the skylight bars were sent to the building, where they
underwent several finishing operations, necessary to make the ends fit down
into the notches prepared in the ridges and gutters. Thirty of the bars
were first placed together in a horizontal traversing-frame on a saw-table,
on each side of which circular saws were fixed at the distance of the
required length of the sash-bar; the frame was then moved forward against
the saws, so that both ends of the whole set of bars were cut off
simultaneously, and at the same time a cut was made at one end half-way
through the bar, in order to form the shoulder against the gutter. They
were then removed to another bench, where the end of the bar was bevelled
and the shoulder formed by means of a small instrument having a handle with
two projecting jaws fitting into the ends of the glass grooves of the bars;
between these there was a small blade which, being pressed down, cut out
the shoulder which had been sawn through in the other direction, and
another blade was placed at the proper angle to remove the bevelled piece
at the end of the bar.
[Illustration: THE SASH-BAR DRILLING-MACHINE.]
Public-domain text, read in full here on John Shaqi.
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