The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
The first three operations above described, _viz._, pasting, graining
out, and boiling on strength, are proceeded with; the clear boiling by
means of a closed steam coil is continued until the "head" is boiled out
and the soap is free from froth. A sample taken and cooled should be
hard. Boiling is then stopped, and, after covering, the pan is allowed
to rest for eight to ten hours, when the soap is ready for filling into
frames, where it is crutched until perfectly smooth.
_Curd mottled_ is usually made from melted kitchen stuff and bone
grease.
Its preparation is substantially the same as for curd soap, but the
clear boiling is not carried so far. The art of curd mottled soap-making
lies in the boiling. If boiled too long the mottling will not form
properly, and, on the other hand, insufficient boiling will cause the
soap to contain an excess of entangled lye. Having boiled it to its
correct concentration the pan is allowed to rest about two hours, after
which the soap is ready for framing, which should be done expeditiously
and the frames covered up.
Some lye, containing the impurities from the fats used, remains in the
interstices of the curd, unable to sink, and as the soap cools it is
enclosed and forms the mottling. The mottling may, therefore, be
considered as a crystallisation of the soap, in which the impurity forms
the colour.
_Blue and Grey Mottled Soaps._--These are silicated or liquored soaps in
which the natural mottling, due to the impure materials used in the
early days of soap-making, is imitated by artificial mottling, and are,
consequently, entirely different to curd mottled soaps.
The materials employed in making mottled soap comprise bleached palm
oil, tallow, bone fat, cocoa-nut oil, palm-kernel oil, cotton-seed oil,
and, in some instances, rosin.
The choice of a charge will naturally depend upon the cost; the property
of absorbing a large amount of liquor, which is characteristic of soaps
made from cocoa-nut oil and palm-kernel oil, is taken advantage of, as
are also the physical properties of the various fats and oils, with a
view to the crystallisation of the resultant soap and the development of
the mottle. The fat is saponified, grained and boiled on strength, as
previously described. After withdrawing the half-spent lye, the soap is
just closed by boiling with water, and is then ready for the silicate or
other saline additions.
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