The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigmentsBersch, Josef
Science
The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigments
Bersch, Josef
Dyes and dyeing; Pigments
An iron pan about one metre in diameter, with an iron cover furnished
with a pipe opening into a flue, is used for melting the lead. This
arrangement is designed to protect the workman from the dangerous
vapours evolved from the molten metal. At the workman’s side of this
cover is a counterpoised slide, which only remains open when the
counterpoise is held in check by a lever. In front of the kettle
there is an iron plate movable about a horizontal axis. The lead
being heated to just above its melting point, the workman takes 7 to
8 kilogrammes of metal in a ladle, and pours it on the plate, which
is horizontal. The lead solidifies in a very short time, but before
it is completely solid the plate is inclined towards the pan so that
the still liquid lead runs back into it, leaving a very thin sheet on
the plate. The hard sheet is removed from the plate, and the latter
cooled by cold water to be ready for a new casting. The sheets made in
this way are not more than 1 to 2 millimetres thick. They are then cut
into strips of a width to suit the size of the pots in which they are
converted into white lead; the width of the sheets is generally 5 to 6
centimetres. Since the rate at which the white lead is formed depends
on the surface of the metallic lead, instead of continuous sheets the
lead is generally cast into gratings. For this purpose an iron plate,
upon which are intersecting strips, is used instead of the flat plate.
Plates for the casting are also used containing grooves intersecting
at right angles. In the first case, plates are obtained in which are
openings meeting at right angles, and in the second case, according to
the distance of the grooves apart, a more or less wide-meshed lattice
work.
[Illustration: FIG. 4.]
2. =Building up the Stacks.=—The rolled-up lead plates are placed in
the pots. These (Fig. 4) are somewhat conical in shape; they have at
some distance from the bottom a projecting ring, or sometimes three
projections only, upon which the lead spiral rests. Before the spirals
are put in position, a quantity of ordinary vinegar, about a quarter of
a litre, is poured in. There must be sufficient room below the spiral
so that it shall not be in contact with the vinegar. The insides of
the pots are glazed at least half-way up, so that the liquid does not
penetrate the porous earthenware.
The pots have a capacity of about 1 litre, and a diameter at the top
of 10 centimetres. If lead plates are used, the pots are about 20
centimetres high; if gratings are used the pots may be lower, by which
there is economy in room and a larger number can be placed in one stack.
The stacks, built up of pots and manure, are of different sizes; it
is not advisable to make them too small, or the loss of heat would
be considerable. A stack 4 to 5 metres long, 3½ metres wide and 6 to
7 metres high will contain 6,000 to 8,000 pots and 9,000 to 11,000
kilogrammes of lead.
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