The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
Various attempts have been made to ascertain the relationship (if any)
between the refractoriness of clays and their chemical composition. If
attention is confined strictly to the more refractory clays, some kind
of relationship does appear to exist. Thus Richter found that the
refractoriness of clay is influenced by certain oxides in the following
order: magnesia, lime, ferrous oxide, soda and potash, but this only
applies to clays containing less than 3 per cent. of all these oxides.
Cramer, in 1895, found that free silica also interfered with the action
of these oxides and more recently Ludwig (9) has devised a chart (fig.
7), on the upright sides of which are plotted the equivalents of the
lime, magnesia and alkalies, whilst the silica equivalents are plotted
on the horizontal base. In each case the 'molecular formula' of the clay
is calculated from its percentage composition, and this 'formula' is
reduced so as to have one 'molecule' of alumina, thereby fixing the
alumina as a constant and reducing the number of variables to two--the
metallic oxides and the silica. Unfortunately Ludwig's chart is only
applicable to the more refractory clays and cannot be relied upon even
for these, though it is extremely useful for comparing clays from
identical or similar geological formations.
[Illustration: Fig. 7. Ludwig's Chart.]
Attempts to express the refractoriness of clays by means of formulae
proving abortive, there only remains the direct test of heating a clay
under definite conditions in the manner previously described.
_Vitrification_ is closely connected with the fusibility and
refractoriness of clays, and, as a term, indicates the amount of fusion
which has occurred under certain conditions of heating. As already
mentioned, all clays, on being subjected to a high temperature, undergo
partial fusion, the more powerful bases attacking the finest particles
of clay and silica, forming molten silicates, and then slowly attacking
the more refractory portion; this slow fusion and solution continues
until the whole of the material is melted. If the heating is stopped
before the fusion has begun, the clay will be porous and comparatively
soft, but as more and more material fuses, the mass (on cooling) becomes
harder and less porous, as the fused material occupies the pores and
sets to a dense, firm glassy mass. The amount of vitrification, or
partial fusion, which occurs is, therefore, of great importance in some
industries, as by stopping it at an appropriate stage articles of any
desired degree of porosity, translucency or strength may be obtained.
Thus for common bricks, only sufficient vitrification is permitted to
bind the particles firmly together, but in engineering bricks--where
much greater strength is required--the vitrification is more complete.
Porcelain and earthenware may be similarly distinguished.
Public-domain text, read in full here on John Shaqi.
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