Then begins the careful and tedious process of cooling. Fairly rapid
until the mass is solid enough to prevent the formation of fresh striæ,
the cooling is continued more slowly, in the furnace or after removal
to the annealing oven, until the crucible is cool enough for handling,
the whole process generally taking a week or more.
Then the real trouble begins. The crucible is broken away and there is
found a more or less cracked mass of glass, sometimes badly broken up,
again furnishing a clear lump weighing some hundreds of pounds. This
glass is then carefully picked over and examined for flaws, striæ and
other imperfections.
These can sometimes be chipped away with more or less breaking up of
the mass. The inspection of the glass in the raw is facilitated by the
scheme shown in elevation Fig. 37. Here _A_ is a tank with parallel
sides of plate glass. In it is placed _B_ the rough block of glass, and
the tank is then filled with a liquid which can be brought to the same
refractive power as the glass, as in Newton’s disastrous experiment.
When equality is reached for, say, yellow light, one can see directly
through the block, the rays no longer being refracted at its surface,
and any interior striæ are readily seen even in a mass a foot or more
thick. Before adding the liquid a ray would be skewed, as _C_, _D_,
_E_, _F_, afterwards it would go straight through; _C_, _D_, _G_, _H_.
The fraction that passes inspection may be found to be from much less
than a quarter to a half of the whole. This good glass is then ready
for the next operation, forming and fine annealing. The final form to
be reached is a disc or block, and the chunks of perfect glass are
heated in a kiln until plastic, and then moulded into the required
shapes, sometimes concave or convex discs suitable for small lenses.
Then the blocks are transferred to a kiln and allowed to cool off very
gradually, for several days or weeks according to the size of the
blocks and the severity of the requirements they must meet. In the
highest class of work the annealing oven has thermostatic control and
close watch is kept by the pyrometer.
It is clear that the chance of getting a large and perfect chunk from
the crucible is far smaller than that of getting fragments of a few
pounds, so that the production of a perfect disc for a large objective
requires both skill and luck. Little wonder therefore that the price of
discs for the manufacture of objectives increases substantially as the
cube of the diameter.
Public-domain text, read in full here on John Shaqi.
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