The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
These tests are still used to a considerable extent, especially in
works where the progress of an operation can be kept under close
watch in this way, the product being periodically examined by more
precise methods. The chief furnace-man, or "melter," in a steel
plant, judges the course of the refining process by casting small
test ingots from time to time, breaking them and examining the
fracture. Cutlery manufacturers use the bend test to judge the
temper of blades. File testing of case-hardened parts is very common.
However there is need of standardized methods which depend less
upon the individual skill of the operator, and which will yield
results comparable to others made by different men at different
places and on different steels. Hence has grown up the art of testing
materials.
TENSILE PROPERTIES
Strength of a metal is usually expressed in the number of pounds
a 1-in. bar will support just before breaking, a term called the
"ultimate strength." It has been found that the shape of the test
bar and its method of loading has some effect upon the results,
so it is now usual to turn a rod 5-1/2 in. long down to 0.505 in.
in diameter for a central length of 2-3/8 in., ending the turn
with 1/2-in. fillets. The area of the bar equals 0.2 sq. in., so
the load it bears at rupture multiplied by 5 will represent the
"ultimate strength" in pounds per square inch.
Such a test bar is stretched apart in a machine like that shown
in Fig. 9. The upper end of the bar is held in wedged jaws by the
top cross-head, and the lower end grasped by the movable head.
The latter is moved up and down by three long screws, driven at
the same speed, which pass through threads cut in the corners of
the cross-head. When the test piece is fixed in position the motor
which drives the machine is given a few turns, which by proper
gearing pulls the cross-head down with a certain pull. This pull
is transmitted to the upper cross-head by the test bar, and can
be weighed on the scale arm, acting through a system of links and
levers.
Thus the load may be increased as rapidly as desirable, always
kept balanced by the weighing mechanism, and the load at fracture
may be read directly from the scale beam.
This same test piece may give other information. If light punch
marks are made, 2 in. apart, before the test is begun, the broken
ends may be clamped together, and the distance between punch marks
measured. If it now measures 3 in. the stretch has been 1 in. in 2,
or 50 per cent. This figure is known as the elongation at fracture,
or briefly, the "elongation," and is generally taken to be a measure
of ductility.
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