The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel — John Shaqi
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
The question has been asked by many engineers, why is the comparatively
low scleroscope hardness specified for gears? The reason for this is
that at best the life of an aviation engine is short, as compared with
that of an automobile, truck or tractor, and that shock resistance
is of vital importance. A sclerescope hardness of from 55 to 65
will give sufficient resistance to wear to prevent replacements
during the life of an aviation engine, while at the same time this
hardness produces approximately 50 per cent greater shock-resisting
properties to the gear. In the case of the automobile, truck or
tractor, resistance to wear is the main criterion and for that
reason the higher hardness is specified.
Great care should be taken in the design of an aviation engine
gear to eliminate sharp corners at the bottom of teeth as well
as in keyways. Any change of section in any stressed part of an
aviation engine must have a radius of at least 1/32 in. to give
proper shock and fatigue resistance. This fact has been demonstrated
many times during the Liberty engine program.
CONNECTING RODS
The material used for all connecting rods on the Liberty engine
was selected at the option of the manufacturer from one of two
standard S. A. E. steels, the composition of which are given in
Table 13.
TABLE 13.--COMPOSITION OF STEELS NOS. X-3,335 AND 6,135
Steel No. X-3,335 6,135
Carbon, minimum 0.300 0.300
Carbon, maximum 0.400 0.400
Manganese, minimum 0.450 0.500
Manganese, maximum 0.750 0.800
Phosphorus, maximum 0.040 0.040
Sulphur, maximum 0.045 0.045
Nickel, minimum 2.750
Nickel, maximum 3.250
Chromium, minimum 0.700 0.800
Chromium, maximum 0.950 1.100
Vanadium minimum 0.150
All connecting rods were heat-treated to show the following minimum
physical properties; Elastic limit, 105,000 lb. per square inch:
elongation in 2 in., 17.5; per cent, reduction of area 50.0; per
cent., Brinell hardness, 241 to 277.
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