The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
The heat treatment used to secure these physical properties consisted
in normalizing the forgings at a temperature of from 1,550 to 1,600 deg.F.,
followed by cooling in the furnace or in air. The forgings were then
quenched in oil from a temperature of from 1,420 to 1,440 deg.F. for the
No. X-3,335 steel, or from a temperature of from 1,500 to 1,525 deg.F.
for No. 6,135 steel, followed by tempering at a temperature of from
1,075 to 1,150 deg.F. At the option of the manufacturer, the normalizing
treatment could be substituted by quenching the forgings from a
temperature of from 1,550 to 1,600 deg.F., in oil, and annealing for
the best machineability at a temperature of from 1,300 to 1,350 deg.F.
The double quench, however, did not prove satisfactory on No. X-3,335
steel, due to the fact that it was necessary to remove forgings
from the quenching bath while still at a temperature of from 300
to 500 deg.F. to eliminate any possibility of cracking. In view of the
fact that this practice is difficult to carry out in the average
heat-treating plant, considerable trouble was experienced.
The most important criterion in the production of aviation engine
connecting rods is the elimination of burned or severely overheated
forgings. Due to the particular design of the forked rod, considerable
trouble was experienced in this respect because of the necessity
of reheating the forgings before they are completely forged. As
a means of elimination of burned forgings, test lugs were forged
on the channel section as well as on the top end of fork. After
the finish heat treatment, these test lugs were nicked and broken
and the fracture of the steel carefully examined. This precaution
made it possible to eliminate burned forgings as the test lugs were
placed on sections which would be most likely to become burned.
There is a great difference of opinion among engineers as to what
physical properties an aviation engine connecting rod should have.
Many of the most prominent engineers contend that a connecting rod
should be as stiff as possible. To produce rods in this manner in
any quantity, it is necessary for the final heat treatment to be made
on the semi-machined rod. This practice would make it necessary for a
larger percentage of the semi-machined rods to be cold-straightened
after the finish heat treatment. The cold-straightening operation
on a part having important functions to perform as a connecting
rod is extremely dangerous.
In view of the fact that a connecting rod functions as a strut,
it is considered that this part should be only stiff enough to
prevent any whipping action during the running of the engine. The
greater the fatigue-resisting property that one can put into the
rod after this stiffness is reached, the longer the life of the
rod will be. This is the reason for the Brinell limits mentioned
being specified.
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