The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
If modern high-speed steel is being made, the ingots are taken
out of the molds while still red hot and placed in a furnace which
keeps them at this temperature for some hours, an operation known
as annealing. After slow cooling any surface defects are ground
out. Ingots are then reheated to forging temperature, hammered
down into "billets" of about one-quarter size, and 10 to 20 per
cent of the length cut from the top. After reheating the billets
are hammered or rolled into bars of desired size. Finished bars are
packed with a little charcoal into large pipes, the ends sealed,
and annealed for two or three days. After careful inspection and
testing the steel is ready for market.
THE ELECTRIC PROCESS
The fourth method of manufacturing steel is by the electric furnace.
These furnaces are of various sizes and designs; their size may be
sufficient for only 100 lb. of metal--on the other hand electric
furnaces for making armor-plate steel will hold 40 tons of steel.
Designs vary widely according to the electrical principles used.
A popular furnace is the 6-ton Heroult furnace illustrated in Fig. 5.
It is seen to be a squat kettle, made of heavy sheet steel, with
a dished bottom and mounted so it can be tilted forward slightly
and completely drained. This kettle is lined with special fire
brick which will withstand most intense heat and resist the cutting
action of hot metal and slag. For a roof, a low dome of fire brick
is provided. The shell and lining is pierced in front for a pouring
spout, and on either side by doors, through which the raw material
is charged.
Two or three carbon "electrodes"--18-in. cylinders of specially
prepared coke or graphite--extend through holes in the roof. Electrical
connections are made to the upper ends, and a very high current
sent through them. This causes tremendous arcs to form between
the lower ends of the electrodes and the metal below, and these
electric arcs are the only source of heat in this style of furnace.
Electric furnaces can be used to do the same work as is done in
crucible furnaces--that is to say, merely melt a charge of carefully
selected pure raw materials. On the other hand it can be used to
produce very high-grade steel from cheap and impure metal, when
it acts more like an open-hearth furnace. It can push the refining
even further than the latter furnace does, for two reasons: first
the bath is not swept continuously by a flaming mass of gases;
second, the temperature can be run up higher, enabling the operator
to make up slags which are difficult to melt but very useful to
remove small traces of impurities from the metal.
Public-domain text, read in full here on John Shaqi.
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