The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
The air blast burns the white hot metal, and the temperature increases.
The action is exactly similar to what happens in a fire box under
forced draft. And in both cases some parts of the material burn
easier and more quickly than others. Thus it is that some of the
impurities in the pig iron--including the carbon--burn first, and
if the blast is shut off when they are gone but little of the iron
is destroyed. Unfortunately sulphur, one of the most dangerous
impurities, is not expelled in the process.
A bessemer converter is shown in Fig. 1, while Fig. 2 shows the
details of its construction. This shows how the air blast is forced
in from one side, through the trunnion, and up through the metal.
Where the steel is finished the converter is tilted, or swung on
its trunnions, the blast turned off, and the steel poured out of
the top.
OPEN HEARTH PROCESS
The open hearth furnace consists of a big brick room with a low
arched roof. It is charged with pig iron and scrap through doors
in the side walls.
[Illustration: FIG. 1.--A typical Bessemer converter.]
Through openings at one end of the furnace come hot air and gas,
which burn in the furnace, producing sufficient heat to melt the
charge and refine it of its impurities. Lime and other nonmetallic
substances are put in the furnace. These melt, forming a "slag"
which floats on the metal and aids materially in the refining
operations.
In the bessemer process air is forced _through_ the metal. In the
open-hearth furnace the metal is protected from the flaming gases
by a slag covering. Therefore it is reasonable to suppose that
the final product will not contain so much gas.
[Illustration: FIG. 2.--Action of Bessemer converter.]
[Illustration: FIG. 3.--Regenerative open hearth furnace.]
A diagram of a modern regenerative furnace is shown in Fig. 3.
Air and gas enter the hearth through chambers loosely packed with
hot fire brick, burn, and exit to the chimney through another pair
of chambers, giving to them some of the heat which would otherwise
waste. The direction is reversed about every twenty minutes by
changing the position of the dampers.
CRUCIBLE STEEL
Crucible steel is still made by melting material in a clay or graphite
crucible. Each crucible contains about 40 lb. of best puddled iron,
40 lb. of clean "mill scrap"--ends trimmed from tool steel bars--and
sufficient rich alloys and charcoal to make the mixture conform to
the desired chemical analysis. The crucible is covered, lowered
into a melting hole (Fig. 4) and entirely surrounded by burning
coke. In about four hours the metal is converted into a quiet white
hot liquid. Several crucibles are then pulled out of the hole, and
their contents carefully poured into a metal mold, forming an ingot.
[Illustration: FIG. 4.--Typical crucible furnace.]
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