Different methods of assembling the rod were used. At one time the
tube ends were screwed into the bronze castings and pinned, and at
another the ends were pinned and soldered. There is an indication that
at one time soldering and threads were used in combination. One of the
many conflicts between the two primary sets of drawings exists at this
point. The Smithsonian drawings show the use at each end of adapters
between the rod and end castings, the adapters being first screwed
into the castings and pinned and then brazed to the inside of the
tube. The Science Museum drawings show the tube section threaded and
screwed into the castings. The direct screw assembly method called for
accurate machining and hand fitting in order to make the ends of the
tubing jam against the bottom of the threaded holes in the castings,
and at the same time have the end bearings properly lined up. The
weakness of the basic design patently lies in the joints. It is an
attempt to utilize what was probably in the beginning a combination
five-piece assembly and later three, in a very highly stressed part
where the load was reversing. It gave them considerable trouble from
time to time, particularly in the 4-cylinder vertical engines, and was
abandoned for a forged I-beam section type in their last engine model;
but it was nevertheless the ideal solution for their first engine.
The crankshaft was made from a solid block of relatively high carbon
steel which, aside from its bulk and the major amount of machining
required, presented no special problems. It was heat-treated to a
machinable hardness before being worked on, but was not further
tempered. The design was an orthodox straight pin and cheek
combination and, as previously noted, there were no counterweights to
complicate the machining or assembly. A sizable bearing was provided
on each side of each crank of the shaft, which helped reduce the
stiffness requirement.
Their only serious design consideration was to maintain the desired
strength and still keep within weight limitations. A fundamental that
every professional designer knows is that it is with this particular
sort of part that weight gets out of control; even an additional 1/16
in., if added in a few places, can balloon the weight. With their
usual foresight and planning, the Wrights carefully checked and
recorded the weight of each part as it was finished, but even this
does not quite explain how these two individuals, inexperienced in
multicylinder engines--much less in extra-light construction--could,
in two months, bring through an engine which was both operable and
somewhat lighter than their specification.
Public-domain text, read in full here on John Shaqi.
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