Few service records dating from before 1911, when the military
services started keeping log books, have been found. Some of those for
the period toward the end of their active era have been preserved, but
for that momentous period spanning the first few years when the
Wrights had the only engines in actual continuous flight operation,
there seems to be essentially nothing--perhaps because there were no
standard development methods or routines to follow, no requirements to
be met with respect to pre-flight demonstrations or the keeping of
service records. Beginning in 1904, however, and continuing as long as
they were actively in business, they apparently had in progress work
on one or more developmental or experimental engines. This policy, in
combination with the basic simplicity of design of these engines,
accounted in large measure for their ability to conduct both
demonstrations and routine flying essentially whenever they chose.
Time between engine overhauls obviously varied. In mid 1906 an engine
was "rebuilt after running about 12 hours." This is comparatively
quite a good performance, particularly when it is remembered that
essentially all the "running" was at full power output. It was
considerably after 1920 before the Liberty engine was redesigned and
developed to the stage where it was capable of operating 100 hours
between overhauls, even though it was being used at cruising, or less
than full, power for most of this time.
The Wrights of course met with troubles and failures, but it is
difficult, from the limited information available, to evaluate these
and judge their relative severity. Lubrication seems to have been a
rather constant problem, particularly in the early years. Although
some bearing lubrication troubles were encountered from time to time,
this was not of major proportions, and they never had to resort to
force-feed lubrication of the main or rod big-end bearings. The piston
and cylinder-barrel bearing surfaces seem to have given them the most
trouble by far, and examination of almost any used early Wright engine
will usually show one or more pistons with evidence of scuffing in
varying degrees, and this is also apparent in the photographs in the
record. This is a little difficult to understand inasmuch as most of
the time they had the very favorable operating condition of cast iron
on cast iron. Many references to piston seizure or incipient seizure,
indicated by a loss of power, occur, and this trouble may have been
aggravated by the very small piston clearances utilized. Why these
small clearances were continued is also not readily explainable,
except that with no combination of true oil-scraper rings, which was
the basic reason why the final form of aviation piston engine was able
to reach its unbelievably low oil consumptions, their large and rather
weak compression rings were probably not doing an adequate job of oil
control, and they were attempting to overcome this with a quite tight
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