piston fit.[18] In any event, they did encounter scuffing or seizing
pistons and cylinder over-oiling at the same time. As late as 4 May
1908 in the Wright _Papers_ there appears the notation: "The only
important change has been in the oiling. The engine now feeds entirely
by splash...."
[Footnote 18: Their intended piston ring tension is not known.
Measurements of samples from the 4-and 6-cylinder vertical engines
vary greatly, ranging from less than 1/2 lb per sq in. to almost 1-1/4
lb. The validity of these data is very questionable as they apply to
parts with unknown length of service and amount of wear. It seems
quite certain, however, that even when new the unit tension figure
with their wide rings was only a small fraction of that of the modern
aircraft piston engine.]
Their troubles tended to concentrate in the cylinder-piston
combination, as has been true of almost all piston engines. References
to broken cylinders are frequent. These were quite obviously cylinder
barrels, as replacement was common, and this again is not readily
explainable. The material itself, according to Orville Wright, had a
very high tensile strength, and in the 1903 engine more than ample
material was provided, as the barrel all the way down to well below
the attachment to the case was 7/32 in. thick. The exact location of
the point of failure was never recorded, but in its design are many
square corners serving as points of stress concentration. Also, of
course, no method was then available for determining a faulty casting,
except by visual observation of imperfections on the surface, and this
was probably the more common cause. It is interesting, however, that
the engine finally assembled in 1928 for installation in the 1903
airplane sent to England has a cracked cylinder barrel, the crack
originating at a sharp corner in the slot provided at the bottom of
the barrel for screwing it in place.
Valve failures were also a continuing problem, and Chenoweth reports
that a large proportion of the operating time of the 1904-1906
development engine was concentrated on attempts to remedy this
trouble. None of their cams, including those of the 6-cylinder engine,
evidence any attempt to effect a major reduction in seating
velocities. United States Navy log books of 1912 and 1913 record many
instances of inlet valves "broken at the weld," indicating that some
of the earlier 6-cylinder engines were fitted with valves of welded
construction.
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